8.21
TRANSMISSION
8
9924096 - 2013 RANGER RZR XP 900 / RZR XP 4 900 Service Manual
© Copyright 2012 Polaris Sales Inc.
9. Apply a continuous bead of Crankcase 3 Bond
Sealant (PN 2871557) to left-hand transmission
mating surface.
10. Install the transmission case cover and retaining
bolts. Torque bolts to specification.
11. Install new seals into the transmission case halves.
• The snorkel shaft seal (F), should be pressed in
until it seats against the housing counter-bore.
• The input shaft seal (G), should be pressed in until
it seats flush with the housing.
• The rear output shaft seals (H), can be installed
using a standard bushing installation tool. Seals
should be installed just past the case lead-in
chamfer (.070" or 1.8 mm from outer face of bore).
12. Thoroughly clean the shift shaft housing. Be sure the
transmission is in High gear prior to reassembly.
13. Install the sector gear (16T) onto the shift drum shaft.
Install the shift shaft assembly and sector gear (11T)
into the bushing pocket on the left side. Align the
timing marks on the gears as shown.
14. Install the spacer onto the shift drum shaft.
Transmission Case Bolts:
15-20 ft-lbs (20-27 Nm)
High Gear Shown
Timing Marks
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