9.36
BRAKES
9924096 - 2013 RANGER RZR XP 900 / RZR XP 4 900 Service Manual
© Copyright 2012 Polaris Sales Inc.
Caliper Assembly
1. Install new O-rings in the caliper body. Be sure the
grooves are clean and free of residue or brakes may
drag upon assembly.
2. Coat pistons with clean Polaris DOT 4 Brake Fluid.
Install pistons with a twisting motion while pushing
inward. Piston should slide in and out of bore
smoothly, with light resistance.
3. Lubricate the mounting bracket pins with silicone
grease and install the rubber dust seal boots.
4. Compress the mounting bracket and make sure the
dust seal boots are fully seated. Install the brake pads.
Clean the disc and pads with brake parts cleaner or
denatured alcohol to remove any dirt, oil or grease.
Caliper Installation
1. Install the rear caliper with new mounting bolts.
Torque mounting bolts to specification.
2. Install the brake line and torque the banjo bolt to the
proper torque specification.
Apply Grease to Each
Bracket Pin
Rear Caliper Mount Bolt:
40 ft-lbs (54 Nm)
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