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Describes the purpose and content of the operator manual for the Sharp MAX™ system.
Emphasizes the critical importance of reading and understanding all manual instructions before operating the machine.
Details safety devices like E-Stop, fire prevention, electrical precautions, and general safety rules.
Covers grounding, storage guidelines, definition of terms, and safety rules.
Details machine guards, E-stop button, and optional safety features for operator protection.
Explains the obstruction sensor functionality and the importance of safety labels on the machine.
Lists recommended bag and film materials for optimal performance, efficiency, and safety.
Specifies recommended thermal transfer ribbons for use with the integrated printer.
Details bag width, length, and film gauge requirements for models 1143 and 1145.
Lists power, weight, air requirements, speed, operating temperature, and humidity range.
Provides front view measurements of the Sharp MAX™ bagger.
Provides side view measurements of the Sharp MAX™ bagger.
Provides top view measurements, including the center of gravity, of the Sharp MAX™ bagger.
Explains the four distinct operating modes: Manual, Auto, Filler, and Auto Filler.
Details the operation of the machine in Manual and Filler modes, including initiation methods.
Details operation in Auto and Auto Filler modes, including the Auto Dwell Timer and handshaking.
Describes the Parts Counter feature, used in conjunction with Filler Mode for tracking items.
Explains the Batch Counter for quantities and the Consecutive Seal Bags feature for strip creation.
Explains the Bags in Queue feature for managing printed labels and job changeovers.
Describes the Recovery Mode bag count and the functionality of the Event Log.
Covers requirements for configuring options and the conditions for Recovery Mode.
Details the permissive conditions for machine cycling and the power up/down sequences.
Defines the three security levels: High, Medium, and No Security.
Explains how to change security levels by entering a password via the keypad.
Provides instructions for positioning the bagger on a stable, ventilated surface.
Details electrical plug, outlet, and grounding requirements for safe operation.
Specifies air pressure, flow rate, and connection type for the machine's pneumatic system.
Guides the user through loading film from a standard unwind roll, including threading.
Details the process of loading film from a box using the Box Power Unwind system.
Explains loading film with the VFD Box Power Unwind system, including box guide adjustments.
Describes how to adjust the machine's height for ergonomic operation, requiring two people.
Details adjustments for load plate, load shelf, and the air pressure regulator.
Explains how to adjust the brake strap tension and dancer weight for film unwinding.
Covers adjusting the head rotation for different loading angles and product types.
Details air pressure settings and pinch roller speed adjustments for Box Power Unwind.
Describes the touchscreen's display capabilities, messages, and user feedback indicators.
Explains the function of each button on the left menu bar for navigation and control.
Explains how fault (red banner) and alert (yellow banner) messages are displayed and handled.
Describes how to access help screens for detailed information about the current HMI screen.
Introduces the Home Screen as the main access point to various HMI functions.
Details global bagger settings like Batch Counter, Parts Counter, and Consecutive Bags.
Displays the status of all physical inputs and outputs (I/O) connected to the PLC.
Manages predefined jobs, allowing creation, loading, finding, and deletion.
Displays and allows editing of specific job details, including name, label, and verification.
Explains various job parameters such as bag length, seal dwell, feed speed, and delays.
Covers administrative functions like Factory Configuration, Communications, and Security.
Displays and allows configuration of IP address settings for HMI communication.
Allows administrators to set custom passwords for different security levels.
Configures which options and functions are displayed and controlled on the Dashboard.
Provides a customizable screen showing common operator interfaces and key machine metrics.
Displays file locations for labels, images, and database connection settings.
Displays a chronological list of events, faults, and warnings for the current day.
Lists available machine options that can be installed and selected on the bagger.
Details configuration screens for options like Bag Open Assist, Trim Seal, and VFD Unwind.
Explains the Printer screen, its functions, and available print controls.
Details settings for the Seal Flatteners option, including delays and hand load functionality.
Explains the Package Eject option and its settings for removing sealed bags.
Details available Funnel settings and their operational descriptions.
Explains Filler settings, including drop time, conveyor modes, and parts counting.
Details settings for barcode verification, including fault counts and scanning parameters.
Covers settings for bag opening assistance, including air pressure, vacuum, and retry counts.
Explains the Trim Seal option and its associated air dwell and delay settings.
Details the Bag Open Fingers option, focusing on finger rotation delay.
Covers setup for the VFD Unwind option, focusing on dancer feedback positions.
Provides manual control over major components like the seal bar and pressure bar.
Details service controls for seal flatteners, exit conveyor, and load plate indexed via Slot 1.
Provides service controls for various funnel operations indexed via Slot 3.
Details service controls for vacuum and trim air functions indexed via Slot 5.
Explains the information displayed on the printer's graphic display, including status and time.
Details the functions of the printer's soft keys: Menu, Pause, Feed, Cancel, and Test.
Lists the various menus within the printer's system settings for configuration and maintenance.
Explains the icons used for real-time status monitoring of the printer's operations.
Guides on configuring printer settings like media type, sensor type, GPIO port, and print parameters.
Outlines the step-by-step procedure for safely powering up the MAX™ bagger.
Describes loading product into the bag and initiating the sealing cycle using controls.
Provides contact information for obtaining technical support for the Sharp MAX™ system.
Provides a step-by-step guide for creating and configuring a new job on the machine.
Details the process for editing and modifying previously saved job configurations.
Explains the procedure for removing a job from the machine's memory.
Details regular cleaning practices, including warnings about power disconnection and liquids.
Discusses cleaning methods for environments with heavy dust or corrosive elements.
Lists essential weekly checks and cleaning procedures for machine components.
Outlines scheduled maintenance tasks for different intervals to ensure reliable service.
Covers faults related to printer connectivity, ribbon issues, and barcode reading errors.
Details faults associated with vacuum cylinder motion and funnel door operations.
Lists faults related to the pressure bar's movement, obstructions, and sensor status.
Covers faults for seal bar closure, funnel obstruction, and detection of film presence.
Details faults related to seal bar temperature, thermocouple failure, and dancer limits.
Addresses faults for label loading, temperature transducer issues, cylinder motion, and sensor conflicts.
Covers faults related to print length settings and excessive consecutive bags.
Explains alerts for batch count completion and successful saving of settings.
Details alerts related to filler status, recovery mode retries, and bag filling.
Covers alerts for conveyor parts status, E-stop activation, service mode, and printer communication.
Outlines the standard terms and conditions for packaging machinery purchases, including payment and shipment.
Details the procedure and results of airborne noise emissions testing performed on the machine.
Presents the EU Declaration of Conformity, confirming compliance with relevant directives.
Details the specific steps for powering up CE models of the Sharp MAX™ bagger.
Outlines the correct sequence for powering down CE models of the Sharp MAX™ bagger.
Provides placement guidelines specific to CE models, similar to standard placement.
Details electrical requirements for CE models, including 230 VAC power connections.
General| Brand | Pregis |
|---|---|
| Model | SHARP MAX 1143 |
| Category | Packaging equipment |
| Language | English |
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