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SINAMICS G130
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Maintenance
and ser
vicing
11.4
Rep
lacing c
ompo
nents
Inverter c
hassis units
Operating Inst
ructions
,
07/2016
,
A5E
00331449A
533
Replacing the right po
wer bloc
k
Figure
11
-
11
Replacing the
power blo
ck, fram
e size HX, right
power bloc
k
532
534
Table of Contents
Main Page
Default Chapter
5
Preface
5
Table of Contents
9
1 Safety Information
17
Safety Instructions for Electromagnetic Fields (EMF)
21
Handling Electrostatic Sensitive Devices (ESD)
22
Industrial Security
23
Residual Risks of Power Drive Systems
24
2 Device Overview
25
Overview of the Chassis Units
26
Overview of the Power Modules
27
Applications, Features
28
Wiring Principle
30
Type Plate
31
3 Mechanical Installation
33
Assembly
35
Unpacking
36
Power Module
37
Dimension Drawings
38
Control Unit CU320-2
42
TM31 Terminal Module
43
SMC30 Sensor Module
45
4 Electrical Installation
47
Important Safety Precautions
48
Introduction to EMC
49
EMC-Compliant Design
51
Connection Overview
54
Power Connections
58
Connection Cross-Sections, Cable Lengths
59
Connecting the Motor and Power Cables
60
DCPS, DCNS Connection for a DV/Dt Filter with Voltage Peak Limiter
62
Removing the Connection Clip to the Basic Interference Suppression Module for Operation on an Ungrounded Line Supply (IT System)
64
External 24 V DC Supply
69
DRIVE-Cliq Wiring Diagram
70
Signal Connections
71
Control Unit CU320-2 DP
75
Control Unit CU320-2 PN
90
TM31 Terminal Module
103
Sensor Module Cabinet-Mounted SMC30
113
Connection
117
Connection Examples
122
TM54F Terminal Module
123
Chapter Content
125
STARTER Commissioning Tool
126
Installing STARTER
128
Procedure for Commissioning Via STARTER
129
Configuring the Drive Unit
137
Transferring the Drive Project
162
Commissioning with STARTER Via Ethernet
164
The AOP30 Operator Panel
170
First Commissioning with the AOP30
171
Basic Commissioning
173
Status after Commissioning
182
Commissioning an Encoder with Gear Factor
183
Chapter Content
185
General Information about Command and Setpoint Sources
186
Basic Information about the Drive System
187
Drive Objects
190
Data Sets
192
BICO Technology: Interconnecting Signals
197
Propagation of Faults
203
Command Sources
204
TM31 Terminals" Default Setting
206
CU Terminals" Default Setting
208
Profidrive+Tm31" Default Setting
210
Setpoint Sources
212
Motorized Potentiometer
214
Fixed Speed Setpoints
215
Communication According to Profidrive
217
Application Classes
219
Cyclic Communication
220
Zsw1
221
Telegrams and Process Data
221
Structure of the Telegrams
223
Overview of Control Words and Setpoints
224
Acyclic Communication
225
Structure of Requests and Responses
227
Determining the Drive Object Numbers
233
Example 2: Writing Parameters (Multi-Parameter Request)
235
Diagnostics Channels
238
Diagnostics Via PROFINET
239
Diagnostics Via PROFIBUS
242
Further Information about Profidrive Communication
246
Communication Via PROFIBUS DP
247
Monitoring: Telegram Failure
248
Further Information about Communication Via PROFIBUS DP
249
Communication Via PROFINET IO
250
Activating Online Operation: STARTER Via PROFINET IO
252
General Information about PROFINET IO
256
Real-Time (RT) and Isochronous Real-Time (IRT) Communication
257
Addresses
258
Data Transmission
260
Communication Channels
261
Profienergy
262
Tasks of Profienergy
264
Profienergy - Properties of the Drive System
265
Profienergy Measured Values
266
Transition into the Energy-Saving Mode from the Profidrive Operating State (S4)
267
Profienergy Applications
268
Further Information about Communication Via PROFINET IO
271
Topology
273
Configuring and Commissioning
275
Actual Speed Value Part 1
276
Actual Torque Value Part 1
276
Actual Fault Code
276
R2131
276
Telegram Word
276
Slots in the Send Buffer P8871[X]
277
Telegram Word
277
R0046
278
Example
280
Communication Failure When Booting or in Cyclic Operation
282
Transmission Times for SINAMICS Link
283
Communication Via Ethernet/Ip
284
Configuring Communication
286
Integrate the Drive Device into the Ethernet Network Via DHCP
296
Parameters, Faults and Alarms
297
Communication Via MODBUS TCP
298
Configuring Modbus TCP Via Interface X150
299
Configuring Modbus TCP Via Interface X1400
300
Mapping Tables
301
Write and Read Access Using Function Codes
304
Communication Via Data Set 47
306
Communication Details
307
Examples: Read Parameter
308
Examples: Write Parameter
309
Communication Procedure
310
Parameters, Faults and Alarms
311
Communication Services and Used Port Numbers
312
Parallel Operation of Communication Interfaces
314
Engineering Software Drive Control Chart (DCC)
318
Chapter Content
319
7 Setpoint Channel
320
Direction Reversal
321
Skip Frequency Bands and Minimum Speed
322
Speed Limitation
323
Ramp-Function Generator
324
V/F Control
328
Voltage Boost
331
Resonance Damping
334
Slip Compensation
335
Vector Speed/Torque Control With/Without Encoder
337
Vector Control Without Encoder
338
Vector Control with Encoder
345
Actual Speed Value Filter
346
Speed Controller
347
Speed Controller Pre-Control (Integrated Pre-Control with Balancing)
350
Reference Model
352
Speed Controller Adaptation
354
Droop Function
356
Open Actual Speed Value
358
Closed-Loop Torque Control
360
Torque Limiting
362
Current Setpoint Filters
364
Current Controller Adaptation
365
Permanent-Magnet Synchronous Motors
366
Chapter Content
369
TM31 Analog Outputs
370
List of Signals for the Analog Signals
371
TM31 Digital Outputs
373
Chapter Content
375
Drive Functions
376
Motor Data Identification
377
Rotating Measurement and Speed Controller Optimization
380
Shortened Rotating Measurement
382
Parameters
383
Efficiency Optimization
384
Fast Magnetization for Induction Motors
385
VDC Control
387
Automatic Restart Function
392
Flying Restart
395
Flying Restart Without an Encoder
396
Flying Restart with Encoder
399
Parameters
400
Motor Changeover/Selection
401
Function Diagram
402
Parameters
403
Armature Short-Circuit Braking, DC Braking
405
Internal Armature Short-Circuit Braking
407
DC Braking
408
Increasing the Output Frequency
410
Default Pulse Frequencies
411
Maximum Output Frequency Achieved by Increasing the Pulse Frequency
412
Derating Behavior at Increased Pulse Frequency
413
Pulse Frequency Wobbling
414
Runtime (Operating Hours Counter)
416
Simulation Operation
417
Direction Reversal
419
Unit Changeover
420
Simple Brake Control
422
Synchronization
425
Energy Saving Indicator for Pumps, Fans, and Compressors
427
Write Protection
430
Know-How Protection
432
Activating Know-How Protection
434
Deactivating Know-How Protection
435
Changing the Know-How Protection Password
436
Memory Card Copy Protection
437
Overview of Important Parameters
438
Essential Service Mode
439
Web Server
443
Starting the Web Server
445
Web Server Configuration
447
Display Areas
448
Overview of Important Parameters
450
Bypass Function
453
Bypass with Synchronizer with Degree of Overlapping (P1260 = 1)
455
Bypass with Synchronizer Without Degree of Overlapping (P1260 = 2)
458
Bypass Without Synchronizer (P1260 = 3)
460
Function Diagram
461
Parameters
462
Extended Brake Control
463
Extended Monitoring Functions
467
Moment of Inertia Estimator
470
Monitoring and Protective Functions
476
Thermal Monitoring and Overload Responses
477
Block Protection
479
Stall Protection (Only for Vector Control)
480
Thermal Motor Protection
481
Temperature Sensor Connection at a Sensor Module
482
Temperature Sensor Connection Directly at the Control Interface Module
483
Temperature Sensor Evaluation
484
Thermal Motor Models
485
Function Diagram
488
Temperature Sensing Via TM150
490
Measurement with up to 6 Channels
491
Measurement with up to 12 Channels
492
Forming Groups of Temperature Sensors
493
Function Diagram
494
Parameter
495
Chapter Content
497
10 Diagnosis
498
Diagnostics Via Parameters
504
Indicating and Rectifying Faults
507
Overview of Warnings and Faults
508
Chapter Content
509
Cleaning
510
11 Maintenance
511
Installation Device
512
Using Crane Lifting Lugs to Transport Power Blocks
513
Replacing Components
515
Replacing the Control Interface Module, Frame Size FX
516
Replacing the Control Interface Module, Frame Size GX
518
Replacing the Control Interface Module, Frame Size HX
520
Replacing the Control Interface Module, Frame Size JX
522
Replacing the Power Block, Frame Size FX
524
Replacing the Power Block (Frame Size GX)
527
Replacing the Power Block (Frame Size HX)
530
Replacing the Power Block (Frame Size JX)
535
Replacing the Fan, Frame Size FX
540
Replacing the Fan (Frame Size GX)
542
Replacing the Fan (Frame Size HX)
544
Replacing the Fan (Frame Size JX)
548
Forming the DC Link Capacitors
552
Messages after Replacing DRIVE-Cliq Components
553
Upgrading the Chassis Unit Firmware
554
Technical Specifications
555
General Specifications
556
Derating Data
557
Installation Altitudes between 2000 M and 5000 M above Sea Level
558
Current Derating as a Function of the Pulse Frequency
559
Overload Capability
561
12 Technical Specifications
562
Power Module
563
CU320-2 DP and CU320-2 PN Control Units
585
SMC30 Sensor Module
587
A.1 List of Abbreviations
589
A.2 Parameter Macros
591
A Appendix
603
Index
603
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