Siemens SINUMERIK 802D sl - Page 440

Siemens SINUMERIK 802D sl

462 pages

To Next Page

To Next Page

To Previous Page

To Previous Page

Loading...

Appendix

A.2 Overview

Turning, Milling, Nibbling

440 Function Manual, 11/2012, 6FC5397-1CP10-5BA0

Table of Contents

Default Chapter5
- Preface5
- Table of Contents9
1 Various Interface Signals (A2)19
- General19
- Signals from PLC to NCK20
- Access Authorization20
- General Signals21
- Signals for Digital Drives, to Axis/Spindle24
- Signals from NCK to PLC24
- General Signals24
- Signals for Digital Drives, from Axis/Spindle26
- Signals from PLC to HMI27
- Signals from HMI to PLC29
- NC Services30
- User Interface30
- General Information30
- PI Service ASUB32
- Reading Variables from the NCK Area33
- Writing Variables from the NCK Area34
- NC Variable36
- Signals from PLC40
2 Axis Monitoring (A3)41
- Overview of Monitoring Functions41
- Motion Monitoring Functions41
- Contour Monitoring41
- Position Monitoring42
- Standstill Monitoring44
- Clamping Monitoring45
- Speed Setpoint Monitoring46
- Actual Velocity Monitoring47
- Encoder Monitoring Functions48
- Encoder Limit Frequency Monitoring48
- Zero Mark Monitoring49
- Monitoring of Static Limits50
- Hardware Limit Switches50
- Software Limit Switches51
- Working Area Limitation53
- Supplementary Conditions55
- Data Lists56
- Machine Data56
- Setting Data57
- Interface Signals57
3 Continuous Path Mode, Exact Stop and Lookahead (B1)59
- Brief Description59
- General59
- Exact Stop60
- Continuous-Path Mode62
- General62
- Velocity Reduction According to Overload Factor63
- Jerk Limiting Along the Path through Velocity Reduction64
- Machine Axis-Specific Jerk Limiting65
- Lookahead66
- Data Lists68
- Machine Data68
- Interface Signals68
4 Acceleration (B2)69
- Acceleration Profiles69
- Jerk Limitation on Interpolator Level69
- Jerk Limitation in JOG Mode70
- Percentage Acceleration Correction, ACC71
- Data Lists72
5 Travel to Fixed Stop (F1)73
- Brief Description73
- Functionality73
- Response to RESET and Function Abort80
- Block-Search Response80
- Miscellaneous81
- Data Lists83
- Machine Data83
- Setting Data83
- Interface Signals83
6 Gantry Axes (G1)85
- Brief Description85
- Gantry Axes" Function86
- Referencing and Synchronizing Gantry Axes90
- Introduction90
- Automatic Synchronization96
- Points to Note97
- Start-Up of Gantry Axes99
- PLC Interface Signals for Gantry Axes104
- Miscellaneous Points Regarding Gantry Axes105
- Example107
- Creating a Gantry Grouping107
- Setting of NCK PLC Interface108
- Commencing Start-Up109
- Setting Warning and Trip Limits111
- Data Lists112
- Machine Data112
- Interface Signals113
7 Velocities, Setpoint/Actual Value Systems, Closed-Loop Control (G2)115
- Velocities, Traversing Ranges, Accuracies115
- Velocities115
- Traversing Ranges116
- Input/Display Resolution, Computational Resolution117
- Standardizing Physical Quantities of Machine and Setting Data118
- Metric/Inch Measuring System118
- Conversion of Basic System by Part Program119
- Manual Switchover of the Basic System120
- Setpoint/Actual-Value System123
- General123
- Drives with DRIVE-Cliq124
- Speed Setpoint and Actual-Value Routing126
- Speed Setpoint Output128
- Actual-Value Processing129
- Evaluation of Internal Drive Variables131
- Closed-Loop Control133
- Data Lists136
- Machine Data136
- Interface Signals137
8 Manual and Handwheel Travel (H1)139
- General Characteristics of Traversing in JOG139
- Continuous Travel143
- Incremental Travel (INC)144
- Handwheel Traversal in JOG145
- Fixed-Point Approach in JOG148
- Introduction148
- Functionality149
- Parameter Setting151
- Programming152
- Supplementary Conditions152
- Application Example153
- Data Lists154
- Machine Data154
- Setting Data154
- Interface Signals155
9 Auxiliary Function Outputs to PLC (H2)157
- Brief Description157
- Programming of Auxiliary Functions158
- Transfer of Values and Signals to the PLC Interface159
- Grouping of Auxiliary Functions160
- Block-Search Response162
- Description of the Auxiliary Functions162
- M Function162
- T Function163
- D Function163
- H Function163
- S Function164
- Data Lists164
- Machine Data164
- Interface Signals164
10 Operating Modes, Program Operation (K1)167
- Brief Description167
- Operating Modes167
- Mode Change169
- Functional Possibilities in the Individual Modes170
- Monitoring Functions in the Individual Modes171
- Interlocks in the Individual Modes172
- Processing a Part Program173
- Program Mode and Part Program Selection173
- Start of Part Program or Part Program Block173
- Part Program Interruption174
- RESET Command175
- Program Control176
- Program Status176
- Channel Status177
- Eventdriven Program Calls178
- Asynchronous Subroutines (Asubs)186
- Responses to Operator or Program Actions188
- Example of a Timing Diagram for a Program Run190
- Program Test191
- General Information on the Program Test191
- Program Processing Without Axis Movements (PRT)191
- Program Processing in Single Block Mode (SBL)192
- Program Processing with Dry Run Feedrate (DRY)193
- Block Search: Processing of Certain Program Sections194
- Skip Part Program Blocks (SKP)197
- Graphic Simulation198
- Timers for Program Execution Time199
- Workpiece Counter200
- Data Lists202
- Machine Data202
- Setting Data203
- Interface Signals204
11 Compensation (K3)207
- Brief Description207
- Backlash Compensation207
- Interpolatory Compensation209
- General209
- Lec210
- Sag Compensation and Angularity Error Compensation214
- Special Features of Interpolatory Compensation224
- Following Error Compensation (Feedforward Control)226
- General226
- Speed Feedforward Control227
- Data Lists228
- Machine Data228
- Setting Data228
- Interface Signals228
12 Kinematic Transformation (M1)229
- Brief Description229
- Transmit230
- Overview230
- TRANSMIT Configuration231
- Tracyl236
- Overview236
- TRACYL Configuration240
- Programming Example, TRACYL245
- Special Features of TRANSMIT and TRACYL247
- Data Lists248
- Machine Data248
- Interface Signals248
13 Measurement (M5)249
- Brief Description249
- Hardware Requirements249
- Probes that Can be Used249
- Probe Connection251
- Channel-Specific Measuring251
- Measuring Mode251
- Measurement Results252
- Measurement Accuracy and Functional Testing253
- Measuring Accuracy253
- Probe Functional Test253
- Tool Measuring in JOG255
- Data Lists259
- Machine Data259
- Interface Signals259
14 Emergency off (N2)261
- Brief Description261
- EMERGENCY STOP Sequence262
- EMERGENCY STOP Acknowledgment263
- Data Lists264
- Machine Data264
- Interface Signals264
15 Punching and Nibbling (N4)265
- Brief Description265
- Stroke Control265
- General Information265
- High-Speed Signals266
- Criteria for Stroke Initiation268
- Axis Start after Punching270
- PLC Signals Specific to Punching and Nibbling271
- Punching and Nibbling-Specific Reactions to Standard PLC Signals271
- Signal Monitoring272
- Activation and Deactivation272
- Language Commands272
- Functional Expansions276
- Automatic Path Segmentation280
- General Information280
- Operating Characteristics with Path Axes282
- Response in Connection with Single Axes285
- Rotatable Tool290
- General Information290
- Coupled Motion of Punch and die291
- Tangential Control291
- Protection Zones295
- Examples of Defined Start of Nibbling Operation296
- Data Lists301
- Machine Data301
- Setting Data301
- Interface Signals301
16 Transverse Axes (P1)303
- Transverse Axis Definition303
- Diameter Programming303
- Constant Cutting Rate: G96304
17 Positioning Axes (P2)307
- Concurrent Positioning Axis307
- Permanently Assigned PLC Axis308
- Data Lists311
- Machine Data311
- Interface Signals311
- Error Messages312
18 Reference Point Approach (R1)315
- Fundamentals315
- Referencing with Incremental Measuring Systems317
- Referencing with Distancecoded Reference Markers321
- General Information321
- Basic Parameter Assignment321
- Chronological Sequence323
- Phase 1: Travel Across the Reference Marks with Synchronization324
- Phase 2: Travel to Fixed Stop325
- Referencing with Absolute Encoders328
- General328
- Operator-Assisted Calibration328
- Secondary Conditions for Absolute Encoders329
- Calibrating Absolute Encoders329
- Data Lists330
- Machine Data330
- Interface Signals331
19 Rotary Axes (R2)333
- General333
- Modulo 360 Degrees335
- Programming Rotary Axes336
- Rotary Axis with Active Modulo Conversion336
- Rotary Axis Without Modulo Conversion337
- Data Lists338
- Machine Data338
- Setting Data339
20 Spindle (S1)341
- Brief Description341
- Spindle Modes342
- Spindle Control Mode343
- Spindle Oscillation Mode344
- Spindle Positioning Mode347
- Spindle Axis Mode350
- Synchronization351
- Gear Stage Change353
- Programming357
- Spindle Monitoring359
- Axis/Spindle Stationary359
- Spindle in Setpoint Range360
- Maximum Spindle Speed360
- Minimum/Maximum Speed for Gear Stage360
- Max. Encoder Limit Frequency361
- Target Point Monitoring362
- 2Nd Spindle / Master Spindle363
- Analog Spindle365
- Data Lists365
- Machine Data365
- Setting Data366
- Interface Signals366
21 Indexing Axes (T1)369
- Brief Description369
- Indexing Axes370
- General Information370
- Traversing Indexing Axes in Manual JOG Mode370
- Traversing Indexing Axes in AUTOMATIC Modes372
- Traversing of Indexing Axes by PLC372
- Parameterization of Indexing Axes373
- Programming of Indexing Axes375
- Starting up Indexing Axes376
- Special Features of Indexing Axes379
- Data Lists380
- Machine Data380
- Interface Signals380
22 Tangential Control (T3)381
- Brief Description381
- Characteristics of "Tangential Control" Function382
- Use of "Tangential Control" Function384
- Overview384
- Definition of Axis Coupling: TANG385
- Switching on the Axis Coupling: TANGON385
- Response at Corners, Activation "With Intermediate Block": TLIFT386
- Switching off the Axis Coupling: TANGOF386
- Deactivation of Corner Response "With Intermediate Block386
- Deleting the Definition of Axis Coupling: TANGDEL387
- Programming Examples387
- Limit Angle for Reversal of Path Direction388
- Data Lists389
23 Speed/Torque Coupling, Master-Slave (TE3)391
- Brief Description391
- Coupling Diagram393
- Configuring a Coupling394
- Torque Compensatory Controller394
- Tension Torque395
- Activating a Coupling396
- Response on Activation/Deactivation397
- Axial Interface Signals400
- Axial Monitoring Functions400
- Response in Conjunction with Other Functions401
- Supplementary Conditions403
- Examples404
- Master-Slave Coupling between Ax1=Master and Ax2=Slave404
- Close Coupling Via the PLC405
- Close/Separate Coupling Via Part Program406
- Release the Mechanical Brake406
- Data Lists407
- Machine Data407
- Interface Signals408
24 Feed (V1)409
- Path Feedrate F409
- Feedrate with G33, G34, G35 (Thread Cutting)411
- Feedrate for G63 (Tapping with Compensation Chuck)413
- Feedrate for G331, G332 (Tapping Without Compensation Chuck)414
- Feedrate for Chamfer/Rounding: FRC, FRCM415
- Rapid Traverse G0416
- Feedrate Control417
- Overview417
- Feedrate Disable and Feedrate/Spindle Stop417
- Feedrate Override Via a Machine Control Panel418
- Data Lists420
- Machine/Setting Data420
- Interface Signals421
25 Tool: Compensation and Monitoring (W1)423
- Tool and Tool Compensation Overview423
- Tool424
- Tool Offset424
- Tool Monitoring425
- Tool Monitoring Overview425
- Tool Life Monitoring427
- Workpiece Count Monitoring429
- Examples of the Service Life Monitoring430
- Special Handling of Tool Compensation431
- Data Lists434
- Machine Data434
- Interface Signals434
Appendix435
- List of Abbreviations435
- A.1 List of Abbreviations435
- Overview439
- A.2 Overview439
- Glossary441
- Index459

Other manuals for Siemens SINUMERIK 802D sl

Programming And Operating Manual364 pages

Instruction Manual262 pages

Operator's Manual51 pages

Training Manual212 pages

Operation And Programming Manual212 pages

Programming Manual251 pages

Related product manuals

SINUMERIK 840D sl Ctrl-Energy

Siemens SINUMERIK 802C base line

Siemens SINUMERIK 828D Turning

Preview: SINUMERIK 810DE powerline

SINUMERIK 810DE powerline

Siemens sinumerik fm-nc

SINUMERIK ONE PPU 1740-1500

SINUMERIK ONE PPU 1740-1900

SINUMERIK ONE PPU 1740 Series

Siemens SINEC L2

Preview: Siemens SINAMICS G Series

Siemens SINAMICS G Series

Preview: Siemens SINAMICS V90 PROFINET

Siemens SINAMICS V90 PROFINET

Preview: Siemens SIMATIC S7

Siemens SIMATIC S7