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ACL30
ABB ACL30 User Manual
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38 Plann
ing t
he cabi
ne
t install
ation
Note
:
Th
e te
mper
at
ure
of t
he co
ol
in
g air
ent
er
in
g th
e uni
t
mu
st not
exce
e
d th
e
max
imu
m al
lowed am
b
ient
tem
perat
ure (
see
Am
bient co
ndi
tions
o
n
page
32
7
).
Con
side
r this w
he
n installi
ng he
at-g
ene
rating
comp
one
nts (suc
h as
oth
er drive
s,
ma
in
s chok
e
s and br
ak
e res
is
tors
) ne
ar
by
.
200 [7.9”]
300 [12”]
37
39
Table of Contents
Default Chapter
2
List of Related Manuals
2
Table of Contents
5
1 Safety Instructions
13
Contents of this Chapter
13
Use of Warning and Notes in this Manual
13
General Safety in Installation, Start-Up and Maintenance
14
Electrical Safety in Installation, Start-Up and Maintenance
15
Precautions before Electrical Work
15
Additional Instructions and Notes
16
Grounding
17
Additional Instructions for Permanent Magnet Motor Drives
18
Safety in Installation, Start-Up and Maintenance
18
General Safety in Operation
19
2 About the Manual
21
Contents of this Chapter
21
Applicability
21
Compatibility
21
Intended Audience
22
Categorization According to Frame Size
22
Categorization According to + Code
22
Contents of this Manual
22
Terms and Abbreviations
23
Installing and Commissioning Flowchart
26
Cyber Security Disclaimer
28
3 Operation Principle and Hardware Description
29
Contents of this Chapter
29
Product Overview
29
Operation Principle
30
Main Circuit
30
Layout
31
Control Interfaces
32
Type Designation Label
33
4 Planning the Cabinet Installation
35
Contents of this Chapter
35
Constructing the Cabinet
36
Main Dimensions and Free Space Requirements
37
Cooling and Degrees of Protection
39
Preventing Recirculation of Hot Air
40
Cabinet Heaters
41
5 Mechanical Installation
43
Contents of this Chapter
43
Checking the Installation Site
43
Required Tools
43
Unpacking
44
Checking the Delivery
45
Installing the Drive
46
Installing Mains Choke
46
Installing EMC Filter
46
Installing Brake Resistor
46
6 Planning the Electrical Installation
47
Contents of this Chapter
47
Checking the Compatibility of the Motor and Drive
47
Selecting the Supply Disconnecting Device
48
Requirements in European Union (EU) Countries
48
Requirements in Non-EU Countries
48
Selecting the Power Cables
49
General Rules
49
Sufficient Conductivity of the Protective Conductor
49
Typical Power Cable Sizes
50
Alternative Power Cable Types
51
Motor Cable Shield
52
Additional US Requirements
52
Selecting the Control Cables
54
Shielding
54
Signals in Separate Cables
54
Signals that Can be Run in the same Cable
54
Relay Cable
54
Routing the Cables
55
General Rules
55
Separate Control Cable Ducts
56
Continuous Motor Cable Shield or Enclosure for Equipment on the Motor Cable
56
Implementing Thermal Overload and Short-Circuit Protection
57
Protecting the Drive and Input Power Cable in Short-Circuits
57
Protecting the Motor and Motor Cable in Short-Circuits
57
Protecting the Drive and the Input Power and Motor Cables against Thermal Overload
57
Protecting the Motor against Thermal Overload
57
Protecting the Drive against Ground Faults
58
Residual Current Device Compatibility
58
Implementing the Safe Torque off Function
58
Using a Contactor between the Drive and the Motor
58
Protecting the Contacts of Relay Outputs
59
7 Electrical Installation
61
Contents of this Chapter
61
Checking the Insulation of the Assembly
62
Drive
62
Input Power Cable
62
Motor and Power Cable Insulation
62
Break Resistor Assembly Insulation
63
Connecting the Power Cables
64
Connection Diagram
64
Connection Procedure
65
Installing Power Cable Clamp Plates
67
Power Cable Connection - Frame Size B
68
Power Cable Connection - Frame Sizes C and D (Connector Covers Removed)
69
Connecting the Control Cables: JCU Control Unit
70
Jumpers
71
External Power Supply for the JCU Control Unit (X1)
71
Drive-To-Drive Link (X5)
71
Safe Torque off (X6)
72
Thermistor Input (X4:8
72
The 7-Segment Display on the JCU Control Unit
73
Control Cable Grounding
73
Installing the Optional Modules
74
8 Installation Checklist
75
Contents of this Chapter
75
Check the Installation
75
9 Start-Up and Control
77
Contents of this Chapter
77
Start-Up the Drive
78
10 Using the Control Panel
87
Contents of this Chapter
87
Compatibility
87
Features
87
ACS-CP-U Overview
88
Status Line
89
Installing the Control Panel
90
Connecting the Panel to Drive
90
Mounting the Control Panel on the Cabinet Door
90
Selecting the Control Panel Cable
90
Operating the Control Panel
91
Basics of Panel Operation
91
Getting Help - any Mode
92
Finding Panel Version - any Mode
93
Using Basic Operations - any Mode
94
Output Mode
95
Changing the Direction of Motor Rotation in Output Mode
95
Setting Speed Reference in the Output Mode
96
Adjusting Display Contrast in the Output Mode
96
Using the Parameters Option
97
Selecting a Parameter and Changing Its Value
97
Changing the Value of Value Pointer Parameters
99
Pointing the Bit Pointer Parameter to a Bit Value in Another Signal
101
Changing Bit Pointer Parameter Value to 0 or 1
103
Changed Parameters Mode
105
Editing Changed Parameters
106
Fault Logger Option
107
Viewing Faults
107
Resetting Faults
108
Time & Date Option
109
Using the Time and Date Option
109
Parameter Backup Option
111
Backup and Restore Parameters
112
Handling Parameter Errors During Backup and Restore Function
114
Restoring a User Set between Different Firmware Versions
116
Loading a User Set between Different Firmware Versions
118
Viewing Backup Information
119
I/O Settings
120
Editing Parameter Settings of I/O Terminals
120
Reference Edit Option
122
Editing a Reference Value
122
Drive Info Option
124
Viewing Drive Info
124
11 Program Features
127
Contents of this Chapter
127
Elevator System Configuration
128
Local Control Vs. External Control
129
Local Control
129
External Control
129
Safe Torque off
129
Drive Programming
130
Backup and Restore of Drive Contents
130
Limitations
130
Parameter Restore
131
User Parameter Sets
131
Basic Start/Stop Operation
132
Start/Stop Control
132
Start/Stop Interlocking
132
Drive Faults
133
Automatic Fault Reset
133
Manual Fault Reset
133
Elevator Operation Modes
134
Releveling Mode
134
Evacuation Mode
135
Inspection Mode
135
Speed Reference Selection and Scaling
137
Speed Reference Selection
137
Speed Reference Mode Set to MULTIPLE
138
Speed Reference Mode Set to SEP HIGH PRI or SEP LEVEL PRI
139
Speed Reference Scaling
142
Speed Profile
144
Acceleration/Deceleration Selection
144
Jerk Selection
145
Smart Slowdown
147
Mechanical Brake Control
149
Torque Proving
150
Brake Slip Check
151
Brake Open Torque Selection
151
Operation Time Scheme
153
Inertia Compensation
154
Diagnostics
154
Protection Functions
155
Speed Match
155
Motor Stall
157
Leveling Overtime Stop
158
Thermal Motor Protection
158
Programmable Protection Functions
162
User Lock
162
Inputs and Outputs
164
Analog Inputs
164
Analog Outputs
164
Digital Inputs and Outputs
165
Relay Outputs
166
Autophasing for Permanent Magnet Synchronous Motors
167
Autophasing Modes
168
Emergency Stop
169
Encoder Support
170
Encoder Module Selection
170
Absolute Encoder Configuration
171
Resolver Configuration
171
Pulse Encoder Configuration
172
Rescue Operation
173
Evacuation Mode
174
Low Voltage Mode
175
Control through the Embedded Fieldbus Interface: DCU 16-Bit Profile
177
Control and Status Words for the DCU 16-Bit Profile
177
Status Word for the DCU 16-Bit Profile
177
References for the DCU 16-Bit Profile
177
Actual Signals for the DCU 16-Bit Profile
178
Modbus Register Addresses for the DCU 16-Bit Profile
179
DCU 32-Bit Profile
180
Control and Status Words for the DCU 32-Bit Profile
180
Status Word for the DCU 32-Bit Profile
180
References for the DCU 32-Bit Profile
180
Actual Signals for the DCU 32-Bit Profile
181
Modbus Register Addresses for the DCU 32-Bit Profile
182
12 Parameters
183
Contents of this Chapter
183
Terms and Abbreviations
183
Setting Parameters
184
Parameter Groups 01
185
13 Fault Tracing
203
Parameter Groups 10
214
Contents of this Chapter
289
Safety
289
Alarm and Fault Indications
289
How to Reset
290
Fault History
290
Alarm Messages Generated by the Drive
290
Fault Messages Generated by the Drive
299
14 Maintenance
313
Contents of this Chapter
313
Safety
313
Maintenance Intervals
313
Heatsink
314
Cooling Fan
315
Fan Replacement (Frame Size B)
315
Fan Replacement (Frames C and D)
316
Reforming the Capacitors
316
Other Maintenance Actions
317
Transferring the Memory Unit to a New Drive Module
317
15 Technical Data
319
Contents of this Chapter
319
Drive Specifications
319
Derating
320
Ambient Temperature Derating
320
Supply Voltage Derating
320
Altitude Derating
320
Cyclic Loads
321
Dimensions and Weights
322
Noise Levels
322
Supply Cable Fuses
323
AC Input (Supply) Connection
324
Motor Connection
325
JCU Control Unit
325
Ambient Conditions
327
Materials
328
Applicable Standards
328
CE Marking
329
Compliance with the European Low Voltage Directive
329
Compliance with the European EMC Directive
329
Compliance with the Machinery Directive
329
Compliance with en 61800-3:2004
330
Definitions
330
Second Environment (Drive of Category C3)
331
U.S. Patents
332
Contents of this Chapter
335
Selecting the Mains Choke
336
Connection Diagram
337
Contents of this Chapter
339
Selecting EMC Filters
340
JFI-0X (Frames B...D, Category C2) Installation
341
19 Resistor Braking
343
Contents of this Chapter
343
Selecting a Brake Resistor
344
Installing and Wiring the Resistor
345
Braking Circuit Commissioning
346
Contents of this Chapter
347
20 Dimension Drawings
348
Frame Size B
348
Frame Size C
350
Frame Size D
352
Mains Chokes – CHK-0X
353
EMC Filters – JFI-0X
354
EMC Filter – JFI-0X Dimensions
355
Brake Resistors – JBR-XX
356
Brake Resistors – JBR-XX Dimensions
357
Product and Service Inquiries
359
4
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ABB ACL30 Specifications
General
Brand
ABB
Model
ACL30
Category
DC Drives
Language
English
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