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AUTOFLAME Mk8 MM - User Manual

AUTOFLAME Mk8 MM
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MK8 MM MANUAL
MM80001
19.05.2020
MK8 MM MANUAL
MM80001
Combustion Management Systems
19 MAY 2020

Table of Contents

Other manuals for AUTOFLAME Mk8 MM

Questions and Answers

AUTOFLAME Mk8 MM Specifications

General IconGeneral
BrandAUTOFLAME
ModelMk8 MM
CategoryController
LanguageEnglish

Summary

1 MK8 MM OVERVIEW, SPECIFICATIONS AND WIRING

1.1 Mk8 MM Overview

Provides a comprehensive overview of the Mk8 MM controller's capabilities and applications.

2 OPTIONS AND PARAMETERS

2.1 Options

Details the available options and their viewable settings in run or commissioning mode.

2.2 Parameters

Lists parameters with their default values, ranges, and descriptions for system configuration.

3 COMMISSIONING PROCEDURE

3.1 Overview

Outlines the essential steps and considerations for commissioning the Mk8 MM controller.

3.3 Servomotors

Explains the types of servomotors and procedures for their adjustment and calibration.

3.4 Commissioning Fuel and Air Positions

Guides the user through programming fuel and air positions for optimal combustion.

4 FUEL OUTPUT MODES & CHANGEOVER OPTIONS

4.2 Fuel Output Modes on the Mk8 MM

Details Single Fuel Output Mode (SFOM) and Dual Fuel Output Mode (DFOM).

4.5 Fuel Change on the Fly (COF)

4.5.1 Overview

Allows switching fuels while the burner is firing, eliminating downtime and heat loss.

5 PID CONTROL

5.1 Proportional Band

Defines the proportional band as an offset from setpoint influencing burner modulation.

5.2 Integral Control

Explains the integral term's effect on burner firing rate adjustment based on offset.

5.3 Derivative Control

Describes how the derivative term analyzes the rate of change for system response.

6 MM FEATURES

6.1 Firing Rate Control

Details manual, low flame hold, and auto operation modes for controlling burner firing rate.

6.3 Flame Detection Using Flame Switch

Describes how to utilize an external flame switch for flame detection configuration.

6.4 Continuous Pilot

Explains the feature allowing the burner to continue firing with only the pilot flame.

6.5 Load Sensor Value Calibration

6.9 Start Position Interlock and Purge Position Interlock

Explains functions of terminals 80 and 81 for start position and purge position interlocks.

6.10 Purge Pressure Proving; Purge Hold

7 INTELLIGENT BOILER SEQUENCING - IBS

7.2 Sequencing Options and Parameters

Lists relevant options and parameters for configuring Intelligent Boiler Sequencing (IBS).

7.5 Troubleshooting - Sequencing

8 MULTI-BURNER OPERATION

8.1 Multi-Burner Overview

Introduces the multi-burner feature for controlling multiple independent burners simultaneously.

8.2 Configuring Multi-Burner Operation

Details wiring, options, commissioning, and single point change for multi-burner systems.

8.3 Multi-Burner Operation Options

Explains the two operational modes: fully linked and independent on fault.

10 WATER LEVEL CONTROL

10.1 Overview

Provides an overview of steam boiler safety and Autoflame's intelligent water level control system.

10.2 Water Level Control Expansion Options

Lists expansion options for configuring Autoflame and Analogue Water Level Control.

10.5 Capacitance Probes

10.5.1 Overview

Covers probe overview, operation, specifications, safety, configuration, and maintenance.

10.6 2 nd Low Probe

10.6.1 Overview

Details the purpose, operation, and specifications of the 2nd low probe for safety.

10.7 Analogue Water Level

10.9 Commissioning Procedure

Guides through commissioning checks, levels, and probe calibration for water level control.

10.11 Faults

11 TOP BLOWDOWN

11.2 Top Blowdown Expansion Options

Lists the expansion options needed for configuring Top Blowdown Control.

11.4 TDS Probe

Covers the specification, dimensions, and installation of the TDS probe.

11.5 Configuration

11.8 Calibrating the TDS Probe

11.9 Faults

Lists faults directly related to the top blowdown function.

12 BOTTOM BLOWDOWN

12.2 Bottom Blowdown Expansion Options

Lists expansion options for configuring Autoflame Bottom Blowdown.

12.4 Installation Guidance

Provides guidance on sizing and installing the bottom blowdown valve and module.

12.5 Set-up

12.5.1 Bottom Blowdown Settings

Outlines settings for the bottom blowdown module, including servomotor configuration.

12.6 Bottom Blowdown Configuration

Details how to configure the bottom blowdown schedule and view the blowdown log.

12.7 Faults

Lists faults directly related to the bottom blowdown function.

13 DRAUGHT CONTROL

13.1 Overview of Draught Control

Explains how draught control manages excess draught for optimized heat transfer and combustion.

13.2 Draught Control Expansion Options

Lists expansion options used for configuring draught control.

13.4 Draught Control Set-Up

Guides through configuring draught control servomotor positions and stack pressure.

13.5 Commissioning Draught Control

13.5.1 Commissioning Checks

Outlines commissioning checks and procedures for setting up draught control.

13.6 Faults

Lists faults directly related to the draught control function.

14 DIRECT MODBUS

14.2 Direct Modbus Expansion Options

Lists expansion options used for configuring direct Modbus communication.

14.3 Setup and Configuration

Details linking MMs and connecting to management systems using Modbus protocol.

15 FIRST OUTS

15.2 First Outs Expansion Options

Lists the expansion options used for configuring First Outs.

15.3 First Outs Configuration

Guides through enabling, setting up interlock circuits, and accessing first outs.

16 HEAT FLOW

16.2 Expansion Options

Lists expansion options used for configuring Heat Flow Metering.

16.5 Steam Flow Metering

16.8 Faults

Lists faults directly related to the heat flow function.

17 FULLY METERED COMBUSTION CONTROL

17.1 Overview

Introduces fuel-air mixture importance for combustion performance and efficiency.

17.5 Faults

18 OPERATION

18.8 Fuel Flow Screen

18.9 Sequencing Screen

18.19 System Configuration Screen

18.19.5 Boiler Room Configuration

19 ERRORS & LOCKOUTS

19.5 Forced Commission Reasons

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