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Chapter 0: Table of Contents
Operators & Maintenance Manual GENIUS Compact Version UK 0.1
Pulsarr Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS
General tel. +31 (40) 292 2622 - Service tel. +31 (40) 292 2620 - Fax. +31 (40) 292 2633 - Email: service.pulsarr@bestnv.com
VII. Maintenance: ........................................................................................ 7/1
7.1. Warranty Limitations and General Conditions ........................................................ 7/1
7.1.1. Warranty Limitations ...................................................................................................................7/1
7.1.2. General conditions .....................................................................................................................7/1
7.2. Essential maintenance tasks: ................................................................................. 7/2
7.2.1. Daily maintenance ......................................................................................................................7/2
7.2.2. Weekly maintenance ..................................................................................................................7/2
7.2.3. Monthly maintenance .................................................................................................................7/3
7.2.4. Yearly maintenance ....................................................................................................................7/3
7.2.5. Preventive maintenance (recommended) ..................................................................................7/4
7.3. Air Pressure Regulator ........................................................................................... 7/5
7.4. Hibernation of the machine .................................................................................... 7/7
7.4.1. Air Gun Draining and Test procedure .........................................................................................7/7
7.5. The Detection Belt .................................................................................................. 7/9
7.5.1. General ......................................................................................................................................7/9
7.5.2. Replacing the Detection Belt ....................................................................................................7/10
7.5.3. Tensing and Tracking of Detection Belt .................................................................................... 7/12
7.6. Greasing the bearings .......................................................................................... 7/15
7.7. Replacing the small return axle of the detection belt ........................................... 7/17
7.8. Cooling ................................................................................................................. 7/21
7.9. Electrical installations ........................................................................................... 7/22
VIII. Troubleshooting .................................................................................. 8/1
8.1. Introduction ............................................................................................................ 8/1
8.2. General Troubleshooting and Alarm lights ............................................................. 8/1
General ................................................................................................................................................8/1
Alarm Lights .........................................................................................................................................8/1
8.3. Troubleshooting Procedures .................................................................................. 8/2
8.3.1. Procedure 1: Testing Main Air Pressure Regulator .................................................................... 8/2
8.3.2. Procedure 2: Testing Settings optional cooling unit ................................................................... 8/3
8.3.3. Procedure 3: Replacing compressed air valves (FESTO) ..........................................................8/4
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