Best GENIUS Compact - User Manual

© BESTnv
PRE-INSTALLATION FAX BACK CONFIRMATION CHECKLIST
Please return this completed form back to BEST
nv
by fax, after the pre-installation of the GENIUS Compact
→ fax number : + 32 16 396 390
FROM : …………………………..………………..………………….(your company)
GENIUS Camera Sorter with serial number ………………...was delivered at our premises on
……………………………..…(date).
ITEM STATUS
YES / NO
- packed equipment : visible damage from the outside?
□ □
- equipment unpacked? □ □
- unpacked equipment: visible damage? □ □
- all items from packing list present? □ □
- GENIUS Compact sorter unit mechanically installed? □ □
- optical laser box (option) mounted? □ □
- infeed shaker positioned? □ □
- accept/reject shaker(s)/belt(s) positioned? □ □
- infeed shaker electrically wired to GENIUS Compact? □ □
- accept/reject shaker(s)/belt(s) electrically wired to GENIUS Compact? □ □
- electrical connection 3 x 400V (+neutral and earthing) available? □ □
- separate electrical connection cooling unit available? (option) □ □
- piping air pressure supply: 3/4” (inch) connection? □ □
- piping water supply (for optional bull nose)? □ □
- piping cooling water to/from optional cooling unit: 3/4” (inch)? □ □
- infeed conveying equipment installed?
□ □
- accept conveying equipment installed? □ □
- reject conveying equipment installed? □ □
- mechanical test of production line? □ □
- product available? □ □
Responsible person in the factory during installation : ………………………………...
I, …………………………………… hereby declare that the above status description is correct and that the
GENIUS Compact is ready for commissioning by the BEST
nv
Service department on:
………...……………… (date).
date & signature :…………………………..…………..

Summary

PRE-INSTALLATION FAX BACK CONFIRMATION CHECKLIST

FROM

Sender's company information for the confirmation checklist.

GENIUS Camera Sorter details

Serial number and delivery date of the GENIUS Camera Sorter.

Responsible person in the factory

Field for the name of the person responsible for installation.

Declaration and Signature

Declaration of readiness for commissioning and signature section.

Pre-installation checklist;Confirmation fax

Faxing instructions

Instructions for faxing the completed pre-installation checklist.

Engineer readiness confirmation

Confirmation that the installation engineer departs after checklist receipt.

Contact for queries

Information for contacting the service department with questions.

Safety Prefaces

Preface A: General Safety

General safety information for operating, maintaining, and servicing the sorter.

Preface B: GENIUS Compact Electrical Safety

Electrical Safety

Information regarding electrical safety requirements and procedures.

Basic Electrical Safety Procedure

Procedure for ensuring electrical safety during maintenance and repair.

Preface B: GENIUS Compact Electrical Safety (continued)

Main Power Safety Procedure

Procedure for safely cutting power to the installation during maintenance.

Emergency Stop

Information and warnings about the use of the emergency stop button.

Preface C: GENIUS Compact General & Mechanical Safety

General Safety

General safety measures for all users, personnel, and equipment.

Mechanical Safety

Safety rules for working with mechanical parts and moving components.

Preface C: GENIUS Compact General & Mechanical Safety (continued)

Attention! Non-compliance warnings

Warnings about non-compliance with safety instructions and personnel training.

Preface D: GENIUS Compact Safety Labels

Safety Labels Listing

List of safety labels with pictures, names, and positions on the installation.

Preface D: GENIUS Compact Safety Labels (continued)

Safety Labels Listing (continued)

List of safety labels with pictures, names, and positions on the installation.

Preface D: GENIUS Compact Safety Labels (continued)

Safety Labels Listing (continued)

List of safety labels with pictures, names, and positions on the installation.

Preface D: GENIUS Compact Safety Labels (continued)

Position of Different Laser Safety Labels

Diagrams illustrating the placement of various laser safety labels.

Preface E: GENIUS Compact optical sorter Warranty & Responsibility

Warranty Limitations

Rules and limitations applicable to warranty claims.

General Conditions

General terms and conditions related to warranty and responsibilities.

I. Introduction

1.1. The GENIUS Optical Sorter Platform

Overview of the GENIUS Optical Sorter platform, capabilities, and configurations.

I. Introduction (continued)

1.2. Reliable operation and performance

Features contributing to the sorter's reliable operation and performance.

1.3. Easy to set and operate

Information on the touchscreen interface and user-friendly operation.

I. Introduction (continued)

1.4. Flexibility in Optical and Mechanical Configurations

Details on customizable camera and laser configurations for the sorter.

1.5. Principles of operation

Explanation of the fundamental principles behind the sorter's operation.

I. Introduction (continued)

1.6. Minimum maintenance

Information regarding the sorter's low maintenance requirements.

GENIUS Compact Optical Sorter

Pre-installation Guide

Title page for the pre-installation guide of the GENIUS Compact Sorter.

II. Unpacking and placing of GENIUS Compact sorter

2.1. Unloading and unpacking

Procedures for unloading, unpacking, and reporting any damages.

II. Unpacking and placing of GENIUS Compact sorter (continued)

2.2. Machine parts

List and dimensions of sorter parts and recommended spare parts.

II. Unpacking and placing of GENIUS Compact sorter (continued)

2.3. Technical data

Electrical, compressed air, and water requirements for installation.

II. Unpacking and placing of GENIUS Compact sorter (continued)

Connection Diagrams

Diagrams showing water, electricity, nitrogen, and air connection points.

II. Unpacking and placing of GENIUS Compact sorter (continued)

2.4. Installation

General guidelines and considerations for installing the sorter unit.

2.4.1. Lifting the GENIUS Compact sorter unit

Instructions and safety warnings for lifting the sorter unit.

II. Unpacking and placing of GENIUS Compact sorter (continued)

2.4.2. Placing the different units

Guidelines for positioning the sorter unit and infeed shaker.

II. Unpacking and placing of GENIUS Compact sorter (continued)

Unit Placement

Placement of accept/reject shakers, optional equipment, and leveling.

II. Unpacking and placing of GENIUS Compact sorter (continued)

Installation Diagrams

Top and side views illustrating unit placement and connections.

II. Unpacking and placing of GENIUS Compact sorter (continued)

DRS or ARS systems

Information on Defect Return System (DRS) or Accept Return System (ARS).

II. Unpacking and placing of GENIUS Compact sorter (continued)

2.5. Full Pre-installation list

Comprehensive checklist of all pre-installation requirements.

2.5.1. Preparation of the area

Requirements for preparing the installation area, including space.

II. Unpacking and placing of GENIUS Compact sorter (continued)

2.5.2. The GENIUS Compact optical sorter

Mechanical mounting of the sorter installation and connection points.

II. Unpacking and placing of GENIUS Compact sorter (continued)

Installing the GENIUS Compact optical sorter

Purchaser's responsibilities for piping, wiring, and installation cautions.

II. Unpacking and placing of GENIUS Compact sorter (continued)

Standard GENIUS Compact Electrical Power Connections

Details on electrical power connection requirements and safety.

II. Unpacking and placing of GENIUS Compact sorter (continued)

2.5.3. The infeed shaker

Instructions for positioning and mounting the infeed shaker.

II. Unpacking and placing of GENIUS Compact sorter (continued)

2.5.4. Accept;Reject shakers or belts (optional)

Information on installing optional accept/reject shakers or belts.

II. Unpacking and placing of GENIUS Compact sorter (continued)

2.5.5. The nitrogen bottle

Specifications and installation requirements for the nitrogen bottle.

II. Unpacking and placing of GENIUS Compact sorter (continued)

2.5.6. Cooling Unit (optional)

Installation and operational guidelines for the optional cooling unit.

II. Unpacking and placing of GENIUS Compact sorter (continued)

Cooling Unit Back View and Installation Diagram

Diagrams showing cooling unit views and installation.

II. Unpacking and placing of GENIUS Compact sorter (continued)

Cooling Unit Electrical Power Connections

Electrical power connection details for cooling units.

II. Unpacking and placing of GENIUS Compact sorter (continued)

2.5.7. Product streams to and away from the GENIUS Compact sorter

Guidelines for feeding the infeed shaker and handling product streams.

II. Unpacking and placing of GENIUS Compact sorter (continued)

Product handling of accepted and rejected product

Positioning of output sides and handling of product streams.

II. Unpacking and placing of GENIUS Compact sorter (continued)

2.6. Pre-installation checklist summary

Summary checklist of all pre-installation requirements.

III. Theory

3.0. Introduction

Introduction to GENIUS Compact configurations and technologies.

3.1. The Different Optical Configurations

Overview of different optical configurations and scan zones.

III. Theory (continued)

3.1.1. The GENIUS Compact-B (Basic) configuration

Description of the basic GENIUS Compact configuration with cameras.

III. Theory (continued)

3.1.2. The GENIUS Compact-N option

Description of the GENIUS Compact-N configuration using cameras.

III. Theory (continued)

3.1.3. The GENIUS Compact-S (Surround;bottom) option

Description of the FSV inspection system combining bottom and top cameras.

III. Theory (continued)

3.1.4. The GENIUS Compact-L (Laser) configuration

Description of the GENIUS Compact-L configuration using a laser box.

III. Theory (continued)

3.1.5. The GENIUS compact-D (Dual) option

Description of the GENIUS Compact-D configuration combining cameras and lasers.

III. Theory (continued)

3.2. Theoretical background

Background information on the sorter's theoretical workings.

3.2.1. Cameras

Explanation of camera types and their operation.

III. Theory (continued)

3.2.2. Illumination

Details on illumination systems for contrast and product visibility.

III. Theory (continued)

3.2.3. Detection system

Theory of the detection system, pixel values, and normalization.

III. Theory (continued)

Normalization

Explanation and procedure for normalizing camera signals.

III. Theory (continued)

3.2.4. Sorting Parameters

Overview of sorting parameters like thresholds and defect size.

III. Theory (continued)

Mono Thresholds

Explanation of 1D (mono) threshold settings.

III. Theory (continued)

Combined Thresholds

Explanation of 2D (combined) threshold settings.

III. Theory (continued)

2 D Defect Size

Explanation of 2D Defect Size and Defect Density settings.

III. Theory (continued)

Template Matching

Explanation of the Template Matching option for shape recognition.

III. Theory (continued)

3.2.5. Removal of the defects

Explanation of how defects are removed from the product stream.

III. Theory (continued)

Defect Removal Dimensions

Details on blast zone dimensions and false reject phenomenon.

IV. Operating the GENIUS Compact

4.1. Introduction

Introduction to operating the sorter via its touchscreen interface.

IV. Operating the GENIUS Compact (continued)

4.2. Location of the different parts

Identification of key components like control panel and optical systems.

IV. Operating the GENIUS Compact (continued)

C. Electronics

Location of electronic components within the sorter unit.

IV. Operating the GENIUS Compact (continued)

D. Main electrical installation

Location of main electrical installation components like relays and breakers.

IV. Operating the GENIUS Compact (continued)

E. Belt

Identification of the sorter's belt component.

F. Nitrogen controls

Location of nitrogen controls for laser box configurations.

IV. Operating the GENIUS Compact (continued)

G. Compressed Air Controls

Identification of main and auxiliary compressed air controls.

IV. Operating the GENIUS Compact (continued)

H. Water connections

Identification of various water connection points on the sorter.

IV. Operating the GENIUS Compact (continued)

I. Ejection Unit

Identification of the sorter's ejection unit.

IV. Operating the GENIUS Compact (continued)

4.3. Control panel

Description and layout of the control panel with buttons and touchscreen.

IV. Operating the GENIUS Compact (continued)

Control Panel Details and Warning Lights

Detailed explanation of control panel buttons and warning lights.

IV. Operating the GENIUS Compact (continued)

Control Buttons Functionality

Explanation of the functions of various control buttons.

IV. Operating the GENIUS Compact (continued)

4.4. Main Power Switch & Emergency stop

Location and function of the main power switch and emergency stop buttons.

IV. Operating the GENIUS Compact (continued)

EMERGENCY STOP: When and what?

Guidance on when and how to use the emergency stop button.

IV. Operating the GENIUS Compact (continued)

Restarting after Emergency Stop

Procedure for restarting the machine after an emergency stop.

V. Routine Operational Procedures

5.1. The different Startup;Shutdown Procedures

Overview of the sorter's startup and shutdown procedures.

V. Routine Operational Procedures (continued)

1. Complete Shutdown;Startup

Detailed procedure for complete shutdown and startup of the sorter.

V. Routine Operational Procedures (continued)

2. Emergency Stop

Detailed procedure for emergency stop and startup after emergency stop.

V. Routine Operational Procedures (continued)

3. Standard Shutdown;Startup

Procedure for standard shutdown and startup for short inactivity.

V. Routine Operational Procedures (continued)

5.2. Using the Pollux Touchscreen navigation bar

Explanation of the touchscreen navigation bar and its buttons.

V. Routine Operational Procedures (continued)

5.3. Log-in

Procedure for logging into the Pollux system with user credentials.

V. Routine Operational Procedures (continued)

User Levels

Explanation of different user levels and their access rights.

V. Routine Operational Procedures (continued)

5.4. Normalization

Importance and procedure for normalizing camera signals.

V. Routine Operational Procedures (continued)

5.4.1. Operator level procedure

Step-by-step guide for normalization in operator level.

V. Routine Operational Procedures (continued)

5.4.2. Expert level procedure

Detailed normalization procedure in expert level, including gain/offset.

V. Routine Operational Procedures (continued)

5.5. Sorting

Pre-sorting checks and general sorting process initiation.

V. Routine Operational Procedures (continued)

Starting the Sorting Process

Steps to start sorting, including normalization and file loading.

V. Routine Operational Procedures (continued)

5.6. Saving and loading Product Files

Functions for managing product files: create, load, save, delete.

V. Routine Operational Procedures (continued)

5.6.1. Loading Product Files

Procedure for loading existing product files.

5.5.2. Saving Product Files

Procedure for saving product files (expert users only).

V. Routine Operational Procedures (continued)

5.7. Setting a New Product File

Steps for setting up a new product file, including normalization.

V. Routine Operational Procedures (continued)

Part 1: Adjusting the Ejection Settings

Adjusting ejection settings like delay, blast time, and neighbor valves.

V. Routine Operational Procedures (continued)

4.- Press Belt Speed button

Procedure for setting and adjusting the conveyor belt speed.

V. Routine Operational Procedures (continued)

5.- Adjust the position of the Accept Chute

Adjusting the physical position of the accept chute.

6.- Adjust position of Ejection Unit

Adjusting the physical position of the ejection unit.

V. Routine Operational Procedures (continued)

Setting Blast Time, Delay and Overlap (Neighbour valves)

Setting blast time, delay, and overlap parameters for ejection.

V. Routine Operational Procedures (continued)

7.- Set the Blast Time

Guidelines for setting the air jet blast time duration.

V. Routine Operational Procedures (continued)

8.- Set the Delay

Procedure for setting the delay parameter for each camera/laser.

V. Routine Operational Procedures (continued)

9. - Set the Overlap (Neighbour valves)

Setting the overlap parameter for neighbor valves.

V. Routine Operational Procedures (continued)

Part 2: Adjusting the Product settings

Adjusting product settings, starting with frame grab.

10. - Go to Frame Grab Menu

Navigating to and understanding the Frame Grab menu.

V. Routine Operational Procedures (continued)

Expert user level Frame Grab Settings

Adjusting settings before taking a frame grab in expert mode.

V. Routine Operational Procedures (continued)

Channel, Threshold, Defect Size Settings

Details on setting channel, threshold, and defect size for frame grabs.

V. Routine Operational Procedures (continued)

Histogram Mode Operations

Using histogram mode to mark good product and defects.

V. Routine Operational Procedures (continued)

11. - Changing;Setting Threshold filters

Adjusting threshold filters for different devices.

V. Routine Operational Procedures (continued)

1 D (mono) threshold

Setting 1D mono thresholds for defect detection.

2 D (combined) Thresholds

Setting 2D combined thresholds for defect detection.

V. Routine Operational Procedures (continued)

Targeting Specific Defects

Targeting specific defect types using defect zones.

V. Routine Operational Procedures (continued)

12. - Checking the Results in the Frame Grab Image

Reviewing frame grab results and adjusting thresholds.

V. Routine Operational Procedures (continued)

Testing Results and Adjusting Thresholds

Testing settings on real product and making necessary adjustments.

V. Routine Operational Procedures (continued)

5.8. Sorting

List of sortable products and advice on setting sensitivities.

VI. Cleaning the GENIUS Compact

6.1. Cleaning Procedure

General cleaning procedures for the sorter installation.

VI. Cleaning the GENIUS Compact (continued)

Cleaning Sorter Unit and Belt

Procedures for cleaning the sorter unit and the conveyor belt.

VI. Cleaning the GENIUS Compact (continued)

Cleaning Background Drums and Illumination Windows

Cleaning procedures for background drums and illumination unit windows.

VI. Cleaning the GENIUS Compact (continued)

Cleaning Camera Mirrors, Laser Window, FSV-module, and Cooling Unit

Cleaning procedures for specific components like cameras, laser window, FSV, and cooling unit.

VI. Cleaning the GENIUS Compact (continued)

6.2. Detergents

Guidelines for using appropriate detergents for cleaning.

VII. Maintenance

7.1. Warranty Limitations and General Conditions

Warranty limitations and general conditions for the sorter.

VII. Maintenance (continued)

7.2. Essential maintenance tasks

Overview of essential daily and weekly maintenance tasks.

7.2.1. Daily maintenance

Detailed daily maintenance checks and cleaning procedures.

7.2.2. Weekly maintenance

Detailed weekly maintenance checks for the sorter.

VII. Maintenance (continued)

7.2.3. Monthly maintenance

Monthly maintenance tasks for the sorter.

7.2.4. Yearly maintenance

Yearly maintenance tasks, including belt and oil replacement.

VII. Maintenance (continued)

7.2.5. Preventive maintenance (recommended)

Recommended preventive maintenance actions and requirements.

VII. Maintenance (continued)

7.3. Air Pressure Regulator

Maintenance and checks for the air pressure regulator assembly.

VII. Maintenance (continued)

Air Filter Water Drains

Checking and draining water from air filter units.

VII. Maintenance (continued)

7.4. Hibernation of the machine

Procedure for hibernating the machine for extended periods.

7.4.1. Air Gun Draining and Test procedure

Procedure for draining and testing the air gun valves.

VII. Maintenance (continued)

Procedure to remove water from the sorter tubing

Steps to remove water from tubing before hibernation.

VII. Maintenance (continued)

7.5. The Detection Belt

General information about the detection belt and its components.

7.5.1. General

General information on detection belt components and maintenance.

VII. Maintenance (continued)

7.5.2. Replacing the Detection Belt

Step-by-step procedure for replacing the detection belt.

VII. Maintenance (continued)

Belt Replacement Procedure

Continuation of the detection belt replacement procedure.

VII. Maintenance (continued)

7.5.3. Tensing and Tracking of Detection Belt

Procedure for tensing and tracking the detection belt.

VII. Maintenance (continued)

Belt Tracking Procedure

Detailed procedure for tracking the detection belt.

VII. Maintenance (continued)

Tracking of Detection Belt

Instructions and tips for tracking the detection belt.

VII. Maintenance (continued)

7.6. Greasing the bearings

General information and procedure for greasing bearings.

VII. Maintenance (continued)

Standard (Ø 75 mm) return axle system

Greasing procedure for the standard return axle system.

VII. Maintenance (continued)

7.7. Replacing the small return axle of the detection belt

Procedure for replacing the small return axle (1200 mm version).

VII. Maintenance (continued)

Procedure for Return Axle Replacement

Steps to remove and replace the return axle assembly.

VII. Maintenance (continued)

Roller and Bearing Block Removal

Steps for removing rollers and bearing blocks during axle replacement.

VII. Maintenance (continued)

Mounting New Rollers and Bearing Blocks

Steps for installing new rollers and bearing blocks with Loctite.

VII. Maintenance (continued)

7.8. Cooling

Maintenance information for the standard water cooling system.

VII. Maintenance (continued)

7.9. Electrical installations

Maintenance information for electrical installations.

VIII. Troubleshooting

8.1. Introduction

Introduction to troubleshooting and understanding alarm lights.

8.2. General Troubleshooting and Alarm lights

General troubleshooting tips and explanation of alarm lights.

VIII. Troubleshooting (continued)

8.3. Troubleshooting Procedures

Section detailing various troubleshooting procedures.

8.3.1. Procedure 1: Testing Main Air Pressure Regulator

Procedure for testing the main air pressure regulator.

VIII. Troubleshooting (continued)

8.3.2. Procedure 2: Testing Settings optional cooling unit

Procedure for testing optional cooling unit settings.

VIII. Troubleshooting (continued)

8.3.3. Procedure 3: Replacing compressed air valves (FESTO)

Procedure for replacing FESTO compressed air valves.

VIII. Troubleshooting (continued)

Air Valve Replacement Steps

Steps for replacing defective air guns and reconnecting electrical connections.

IX. Touchscreen Program

POLLUX version 3.0

Title indicating the version of the touchscreen program.

IX. Touchscreen Program (continued)

9.0. Contents of Touchscreen Program

Table of contents for the touchscreen program section.

IX. Touchscreen Program (continued)

9.1. General info

General information about the touchscreen display and its operation.

9.1.1. Screen Layout

Description of the touchscreen screen layout elements.

IX. Touchscreen Program (continued)

A. Title Bar

Explanation of the title bar elements and buttons.

B. Main Screen

Description of the main screen area for adjusting settings.

C. Navigation Bar

Explanation of the navigation bar and its buttons.

D. Status Line

Information displayed in the status line.

IX. Touchscreen Program (continued)

9.1.2. Help Menu

Accessing help files and contact information.

IX. Touchscreen Program (continued)

9.2. Log-in Menu

The login menu for accessing the sorter system.

9.2.1. Logging in

Procedure for logging in with user credentials.

IX. Touchscreen Program (continued)

User Levels

Explanation of different user levels and their access rights.

IX. Touchscreen Program (continued)

9.3. Main Menu

Overview of features and navigation within the main menu.

IX. Touchscreen Program (continued)

9.4. Detection Menu

Information, settings, and functions for product and defect detection.

1.- Combined sorting results

Screen showing combined sorting results per device.

IX. Touchscreen Program (continued)

2.- Combined defect increase

Screen showing the evolution of defect percentage over time.

IX. Touchscreen Program (continued)

3. Results per device

Screen showing results split up per signal threshold for each device.

IX. Touchscreen Program (continued)

9.4.1. Settings Menu

Settings and functions for thresholds and filters of devices.

IX. Touchscreen Program (continued)

The Different Detection Filters

Explanation of filter properties and additional filters.

IX. Touchscreen Program (continued)

2 D (combined) filter display

Display and editing of 2D combined filters.

IX. Touchscreen Program (continued)

Template Matching Option

Information on the Template Matching option for experienced operators.

IX. Touchscreen Program (continued)

9.4.2. Frame Grab Menu

Settings and functions for taking and adjusting frame grabs.

IX. Touchscreen Program (continued)

Frame Grab Visualisation Submenu

Functions for viewing and manipulating frame grab images.

IX. Touchscreen Program (continued)

Signal Selection mode

Checking filter effects on sorting by selecting signals.

IX. Touchscreen Program (continued)

Histogram mode

Indicating good product and defects using rectangles in histogram mode.

IX. Touchscreen Program (continued)

Change Parameters Submenu

Submenu for adjusting parameters, similar to Settings Menu.

IX. Touchscreen Program (continued)

9.4.3. Scope Menu

Analyzing device signals using different scope options.

IX. Touchscreen Program (continued)

9.4.4. Normalization Menu

Simplified normalization menu for operators.

IX. Touchscreen Program (continued)

Expert Level Normalization

Advanced normalization analysis and adjustment for expert users.

IX. Touchscreen Program (continued)

9.4.5. LED Lighting Menu

Setting LED lighting options for cameras.

IX. Touchscreen Program (continued)

9.5. Rejection Menu

Menu for functions related to defect rejection.

IX. Touchscreen Program (continued)

9.5.1. Settings Menu

Settings for rejection parameters like delay, blast time, and overlap.

IX. Touchscreen Program (continued)

9.5.2. Valve Test Menu

Menu for testing air gun valves and their status.

IX. Touchscreen Program (continued)

9.5.3. Belt Speed

Adjusting and monitoring the conveyor belt speed.

IX. Touchscreen Program (continued)

9.5.4. Reject unit

Recording positions of accept chute and ejection unit.

IX. Touchscreen Program (continued)

9.6. Product Setups Menu

Management of product files, including creating, loading, and saving.

IX. Touchscreen Program (continued)

9.7. Expert Settings

Expert settings, primarily user management.

9.7.1. User Management Menu

Adding, deleting, and editing users and their levels.

IX. Touchscreen Program (continued)

9.8. Warnings and Errors Menu

Consultation and management of error, warning, and information messages.

IX. Touchscreen Program (continued)

Querying and Exporting Messages

Creating detailed queries for messages and exporting them to a log file.

X. The Laser Box

10.1. Introduction

Introduction to configurations equipped with a Laser Box system.

10.2. Theory

Theoretical background of laser sorting technology.

10.2.1. Laser Light Illumination

Explanation of laser light properties and illumination techniques.

X. The Laser Box (continued)

10.2.2. Basic principle laser sorting

Explanation of the basic principles of laser sorting operation.

X. The Laser Box (continued)

10.3. GENIUS Compact Laser Safety

Safety precautions for the GENIUS Compact with laser configurations.

10.3.1. Optical Laser Safety

Safety hazards and precautions related to optical laser light.

X. The Laser Box (continued)

Shutter System

Description of the shutter system for protection against laser radiation.

Hazardous Radiation Exposure

Warnings regarding hazardous radiation exposure from improper procedures.

X. The Laser Box (continued)

10.3.2. Laser Safety Labels

List of laser safety labels with pictures and positions.

X. The Laser Box (continued)

Position of Different Laser Safety Labels

Diagrams illustrating the placement of various laser safety labels.

X. The Laser Box (continued)

10.4. Operation

Operational purposes of lasers and setting thresholds.

X. The Laser Box (continued)

10.5. Cleaning & Maintenance

General cleaning and maintenance for the laser box.

10.5.1. Scan Shielding and Laser window

Procedure for cleaning the scan shielding and laser window.

XI. FSV-System

11.1. Introduction

Introduction to the FSV (Full Surround View) inspection system.

XI. FSV-System (continued)

FSV System Views

Views of the FSV system from underneath and inside the sorter.

XI. FSV-System (continued)

11.2. Safety

Safety features of the FSV unit, including interlock systems.

11.2.1. Interlock system FSV-system

Explanation of the FSV unit's interlock system.

XI. FSV-System (continued)

11.3. Operation

How to operate the FSV module using the control panel.

11.3.1. Switching the FSV-module ON;OFF

Procedure for turning the FSV module on and off.

XI. FSV-System (continued)

11.4. Cleaning

General cleaning of the FSV system.

11.4.1. CIP (Clean In Place)-system

Description of the Clean In Place system for FSV cameras.

XI. FSV-System (continued)

11.5. Maintenance

Maintenance information for the FSV system.

11.5.1. Cooling

Cooling system maintenance for FSV cameras and light tubes.

Attachments

Attachment A: Electrical Schematics

Contains electrical schematics for the sorter.

Attachment B: Supplier Information

Supplier information for various components.

Attachment C: Spare Parts List

List of available spare parts for the sorter.

Best GENIUS Compact Specifications

General

Brand	Best
Model	GENIUS Compact
Category	Industrial Equipment
Language	English