Chapter 2: Pre-installation Guide:
Unpacking & placing of GENIUS Compact optical sorter
2/4
Operators & Maintenance Manual GENIUS Compact Version UK 0.1 © BESTnv
Pulsarr Industrial Research BV, Marinus van Meelweg 20, 5657 EN, EINDHOVEN, THE NETHERLANDS
General tel. +31 (40) 292 2622 - Service tel. +31 (40) 292 2620 - Fax. +31 (40) 292 2633 - Email: service.pulsarr@bestnv.com
2.3. Technical data
On the location where the GENIUS Compact will be placed in the production line,
the necessary piping for water and compressed air and
the wiring for electricity have to be provided by the Purchaser.
For information on the correct position of each connection, please check the pictures further in this
chapter:
Electrical requirements
Voltages : 3 phase 400V (+ neutral & earthing)
Electrical power : 4 kVA
Frequency : 50 (or 60 Hz USA)
For an incoming electrical supply of 3 x 400V a fuse of 25A will have to be used, with 4 mm² (14 AWG)
wires. The fuse needs to be at least CLASS C, with a switch-off current of 10 to 14 times the nominal
current.
If these voltages are not available in your factory, a separate transformer can be provided by BESTnv
on specifi c demand.
The water cooling unit (optional) requires a separate power supply, for more info, please check the cooling
manual in the Attachments chapter of this manual.
Compressed air requirements
Pressure : 6-7 bar (90-100 PSI) (on the sorter connection)
Typical consumption : 400/1500 L/min (14/53 cfm) depending on confi guration
Max. consumption : 10000 L/min (177 cfm)
Quality : fi ltered 40 µm oil, water and dust free
Connection : 3/4” (3/4 inch) (Gaz)
Tubing : 2” (2 inch) tubes
Nitrogen specifi cations : N
2
- Grade 5.0
Purity (vol/vol%) : 99.999
Cylinder size-contents : B50 - 10 m³
Outlet nitro bottle must be : G 1/2” (inch) x 14, male
Attention! - It may be necessary for the Purchaser to buy a coupling piece if the
connections of local nitrogen bottles do not match these requirements.
Water requirements
Water pressure : between 1 and 3 bar (15 to 45 psi)
Temperature : between 5°C and 12°C (41°F to 54°F)
Max. consumption : +/- 500 l/h (132 gal/h)
Connection cooling water : 14 mm (0.55”) inside, inlet and outlet
Connection bottom clean : 3/4” (3/4 inch) (Gaz) inlet
Quality : lime-free and reusable (add glycol if necessary, see cooling manual).
When using distilled or demineralized water, please pay attention to the
compatibility with the materials and to the minimum conductivity that lever
sensor may relieve (80 µS). See Cooling Manual in Attachments.
There are several water connections on the GENIUS compact sorter, depending on the confi guration:
on top of the sorter unit (cooling in/out), underneath sorter unit (cleaning bottom unit and cleaning belt).
For more information on the exact position of the different connections, please check the pictures on the
next pages and the electrical schematics in the Attachments chapter.
Technical schematics and pictures are always seen in the same direction as the product stream, please
take this into account when interpreting left or right in this manual.
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