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Media Converter
VFD-E Series
Delta VFD-E Series User Manual
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Chapter 4 Parameters
4-185
Parameter Explanation
Settings
Factory
Setting
Customer
26: OOB (Out of Ba
lance Detection)
27: Motor selection (bit 0)
28: Motor selection (bit 1)
Group 13: PG function Parameters for Extension Ca
rd
Parameter Explanation
Settings
Factory
Setting
Customer
13.10 Reserved
239
241
Table of Contents
Default Chapter
4
Table of Contents
4
Chapter 1 Introduction
8
Receiving and Inspection
9
Nameplate Information
9
Model Explanation
9
Series Number Explanation
10
Drive Frames and Appearances
10
Internal Structure
12
RFI Jumper Location
12
Remove Instructions
15
Remove Keypad
15
Remove RST Terminal Cover
15
Remove UVW Terminal Cover
15
Remove Cooling Fan
16
Remove Extension Card
17
Preparation for Installation and Wiring
18
Ambient Conditions
18
Frame a Mounting Clearances
19
Frame B, C and D Mounting Clearances
19
Installation with Metal Separation
21
Installation Without Metal Separation
21
DC-Bus Sharing: Connecting the DC-Bus of the AC Motor Drives in Parallel
23
Dimensions
24
Installation & Wiring
30
General Wiring Information
30
Chapter 2 Installation and Wiring
30
Wiring
32
Wiring for NPN Mode and PNP Mode
38
PNP Mode with External Power
39
Pin Definition for VFD*E*C Canopen Models
39
External Wiring
42
Main Circuit
43
Main Circuit Connection
43
Mains Power Terminals (R/L1, S/L2, T/L3)
44
Output Terminals for Main Circuit (U, V, W)
45
Terminals [+/B1, B2] for Connecting Brake Resistor
45
Main Circuit Terminals
46
Control Terminals
48
Circuit Diagram for Digital Inputs (NPN Current 16Ma.)
48
The Position of the Control Terminals
48
Terminal Symbols and Functions
48
Analog Inputs (AVI, ACI, ACM)
50
Digital Inputs (MI1~MI6, DCM)
50
Digital Outputs (MO1, MCM)
50
The Specification for the Control Terminals
51
Keypad and Start up
52
Chapter 3 Keypad and Start up
52
Operation Method
53
Trial Run
54
Chapter 4 Parameters
56
Summary of Parameter Settings
57
User Parameters
57
Basic Parameters
59
Operation Method Parameters
62
Output Function Parameters
65
Input Function Parameters
68
Multi-Step Speeds Parameters
72
Protection Parameters
74
Motor Parameters
77
Special Parameters
80
Communication Parameters
82
PID Control Parameters
84
Parameters for Extension Card
86
Analog Input/Output Parameters for Extension Card
89
PG Function Parameters for Extension Card
92
Parameter Settings for Applications
93
Speed Search
93
DC Brake before Running
93
Energy Saving
93
Overheat Warning
94
Two-Wire/Three-Wire
94
Operation Command
94
Frequency Hold
94
Auto Restart after Fault
95
Emergency Stop by DC Brake
95
Over-Torque Setting
95
Upper/Lower Limit Frequency
95
Carrier Frequency Setting
96
Keep Running When Frequency Command Is Lost
96
Output Signal During Running
96
Output Signal in Zero Speed
96
Output Signal for Base Block
97
Overheat Warning for Heat Sink
97
Multi-Function Analog Output
97
Description of Parameter Settings
98
Parameter Reset
99
Start-Up Display Selection
99
Content of Multi-Function Display
100
User Defined Coefficient K
101
Power Board Software Version
101
Control Board Software Version
101
Password Input
101
Password Set
102
Control Method
103
50Hz Base Voltage Selection
103
Maximum Output Frequency (Fmax)
104
Maximum Voltage Frequency (Fbase) (Motor 0)
104
Maximum Output Voltage (Vmax) (Motor 0)
105
MID-Point Frequency (Fmid) (Motor 0)
105
MID-Point Voltage (VMID) (Motor 0)
105
Minimum Output Frequency (Fmin) (Motor 0)
106
Minimum Output Voltage (Vmin) (Motor 0)
106
Output Frequency Upper Limit
107
Output Frequency Lower Limit
107
Accel/Decel Time Unit
109
Jog Frequency
110
Auto-Acceleration / Deceleration
110
Acceleration S-Curve
111
Deceleration S-Curve
111
Maximum Voltage Frequency (Fbase) (Motor 1)
113
Maximum Output Voltage (Vmax) (Motor 1)
113
Minimum Output Voltage (Vmin) (Motor 3)
115
Source of First Master Frequency Command
116
Source of Second Master Frequency Command
116
Source of First Operation Command
116
Combination of the First and Second Master Frequency Command
117
Stop Method
117
PWM Carrier Frequency Selections
119
Motor Direction Control
120
The Source of Power-On Command and Running Command Modifies the Operating Control of the VFD
120
Loss of ACI Signal (4-20Ma)
122
Up/Down Mode
122
Accel/Decel Rate of Change of UP/DOWN Operation with Constant Speed
124
Keypad Frequency Command
124
Communication Frequency Command
124
The Selections for Saving Keypad or Communication Frequency Command
124
Initial Frequency Selection (for Keypad & RS485/USB)
125
Initial Frequency Set Point (for Keypad & RS485/USB)
125
Display the Master Freq Command Source
125
Display the Operation Command Source
127
Selection for Carrier Modulation
128
Selection of Zero Speed Control Mode
130
Multi-Function Output Terminal MO1
131
Desired Frequency 2 Attained
133
Analog Output Signal (AFM)
133
Analog Output Gain
134
Terminal Count Value
134
Preliminary Count Value
134
EF Active When Terminal Count Value Attained
135
Fan Control
135
The Digital Output Used by PLC (NOT for VFD*E*C Models)
136
The Analog Output Used by PLC (NOT for VFD*E*C Models)
137
Brake Release Frequency
137
Brake Engage Frequency
137
Display the Status of Multi-Function Output Terminals
139
Keypad Potentiometer Bias Polarity
140
Keypad Potentiometer Negative Bias, Reverse Motion Enable/Disable
140
Use of Negative Bias in Noisy Environment
142
ACI Terminal Mode Selection: ACI/ AVI2 Analog Signal
144
Maximum AVI2 Frequency (Percentage of Pr.1-00)
144
Multi-Function Input Terminal (MI1, MI2) 2-Wire/ 3-Wire Operation Control Modes
145
Multi-Step Speed
152
Multi-Function Input Contact Selection
153
Digital Terminal Input Debouncing Time
154
The Digital Input Used by PLC (NOT for VFD*E*C Models)
154
The Analog Input Used by PLC (NOT for VFD*E*C Models)
156
Display the Status of Multi-Function Input Terminal
156
Internal/External Multi-Function Input Terminals Selection
158
Internal Terminal Status
159
ACI Filter Time
160
Over-Voltage Stall Prevention
163
Over-Current Stall Prevention During Acceleration
164
Over-Current Stall Prevention During Operation
164
Over-Torque Detection Mode (OL2)
165
Over-Torque Detection Level (OL2)
166
Over-Torque Detection Time (OL2)
166
Electronic Thermal Overload Relay Selection (OL1)
166
Electronic Thermal Characteristic
167
Action for Detected Output Phase Loss (OPHL)
169
Deceleration Time of Output Phase Loss
169
Detected Current Bandwidth
170
Detected DC Brake Time of Output Phase Loss
170
Motor Rated Current (Motor 0)
171
Motor No-Load Current (Motor 0)
171
Torque Compensation (Motor 0)
171
Slip Compensation (Used Without PG) (Motor 0)
172
Motor Parameters Auto Tuning
172
Motor Line-To-Line Resistance R1 (Motor 0)
173
Motor Rated Slip (Motor 0)
173
Slip Compensation Limit
173
Torque Compensation Time Constant
174
Slip Compensation Time Constant
174
Accumulative Motor Operation Time (Min.)
174
Motor PTC Overheat Protection
174
Motor PTC Overheat Warning Level
176
Motor PTC Overheat Reset Delta Level
176
Treatment of the Motor PTC Overheat
176
Input Debouncing Time of the PTC Protection
176
DC Brake Current Level
179
DC Brake Time During Start-Up
179
DC Brake Time During Stopping
179
Start-Point for DC Brake
179
Momentary Power Loss Operation Selection
180
Maximum Allowable Power Loss Time
180
Base Block Speed Search
181
Baseblock Time for Speed Search (BB)
182
Current Limit for Speed Search
182
Auto Reset Time at Restart after Fault
183
Automatic Energy-Saving
184
Automatic Voltage Regulation (AVR)
184
Software Brake Level
185
Compensation Coefficient for Motor Instability
185
OOB Average Sampling Angle
185
DEB Function
186
DEB Return Time
186
Speed Search During Start-Up
188
Speed Search Frequency During Start-Up
188
Output Voltage Limit
189
Special Bit Control Parameter
189
Communication Address
190
Transmission Speed
190
Transmission Fault Treatment
190
Time-Out Detection
191
Communication Protocol
191
Address (Communication Address)
194
Address List
200
Communication Program of PC
204
Response Delay Time
204
Transmission Speed for USB Card
205
Communication Protocol for USB Card
205
Transmission Fault Treatment for USB Card
205
Time-Out Detection for USB Card
206
COM Port for PLC Communication (NOT for VFD*E*C Models)
206
PID Control
207
PID Set Point Selection
210
Input Terminal for PID Feedback
210
Source of PID Set Point
210
Proportional Gain (P)
210
Integral Time
211
Differential Control
211
Upper Bound for Integral Control
211
Primary Delay Filter Time
212
PID Output Frequency Limit
212
PID Feedback Signal Detection Time
212
Treatment of the Erroneous Feedback Signals (for PID Feedback Fault)
213
Gain over the PID Detection Value
213
PID Offset Level
213
Detection Time of PID Offset
213
Minimum PID Output Frequency Selection
214
Sleep/Wake up Detection Time
214
Sleep Frequency
214
Wakeup Frequency
214
Multi-Function Input/Output Parameters for Extension Card
217
AI1 Function Selection
218
AI1 Analog Signal Mode
218
AI2 Function Selection
219
AI2 Analog Signal Mode
219
AO1 Terminal Analog Signal Mode
221
AO1 Analog Output Signal
221
AO1 Analog Output Gain
221
Ao2Terminal Analog Signal Mode
222
AO2 Analog Output Signal
222
AO2 Analog Output Gain
222
AUI Analog Input Selection
222
AUI Bias Polarity
223
AUI Negative Bias, Reverse Motion Enable/Disable
223
AUI Analog Input Delay
223
PG Input
224
PG Pulse Range
225
Motor Pole Number (Motor 0)
225
Integral Gain
226
Speed Control Output Frequency Limit
226
Speed Feedback Display Filter
226
Speed Feedback Filter
226
Time for Feedback Signal Fault
227
Treatment of the Feedback Signal Fault
227
Source of the High-Speed Counter (NOT for VFD*E*C Models)
228
Different Parameters for VFD*E*C Models
229
Over Current (OC)
241
Chapter 5 Troubleshooting
241
Ground Fault
242
Over Voltage (OV)
242
Low Voltage (Lv)
243
Over Heat (OH1)
244
Overload
244
Keypad Display Is Abnormal
245
Phase Loss (PHL)
245
Motor Cannot Run
246
Motor Speed Cannot be Changed
247
Motor Stalls During Acceleration
248
The Motor Does Not Run as Expected
248
Electromagnetic/Induction Noise
249
Environmental Condition
249
Affecting Other Machines
250
High Harmonics at Power Side
250
Motor Temperature Rises
250
Common Problems and Solutions
251
Fault & Warning Code Information and Maintenance
251
Fault Code Information
251
Warning Code Information
255
Reset Fault Codes and Warning Codes
257
Chapter 6 Fault Code Information and Maintenance
257
Maintenance and Inspections
257
Daily Inspection
257
Periodic Inspection
257
Periodical Maintenance
258
Ambient Environment
258
Voltage
258
Terminals and Wiring of Main Circuit
260
DC Capacity of Main Circuit
260
Resistor of Main Circuit
260
Transformer and Reactor of Main Circuit
261
Magnetic Contactor and Relay of Main Circuit
261
Printed Circuit Board and Connector of Main Circuit
261
Cooling Fan of Cooling System
262
Ventilation Channel of Cooling System
262
Specifications
263
Appendix A Specifications
264
Accessories
266
B.1 All Brake Resistors & Brake Units Used in AC Motor Drives
266
Dimensions and Weights for Brake Resistors
269
Brake Resistors
269
Specifications for Brake Unit
270
Dimensions for Brake Unit
270
DIN Rail Installation
271
Appendix B Accessories
272
B.2 No-Fuse Circuit Breaker Chart
272
AC Input & Output Reactor Recommended Value
273
B.3 AC Reactor
273
Applications
274
Connected in Input Circuit
274
Correct Wiring
274
Zero Phase Reactor (RF220X00A)
276
B.4 Remote Controller RC-01
277
Description of the Digital Keypad VFD-PU06
278
Explanation of Display Message
278
B.5 Pu06
278
Operation Flow Chart
279
VFD-PU06 Operation Flow Chart
279
PU06 Dimensions
280
Description of the VFD-E Series KPE-LE02 Digital Keypad
281
B.6 Kpe-Le02
281
Keypad Dimensions
282
Digital Keypad Installation
282
How to Operate the Digital Keypad
283
Reference Table for the 7-Segment LED Display of the Digital Keypad
284
Relay Card
285
B.7 Extension Card
285
Digital I/O Card
288
Analog I/O Card
289
Multi-Function Input Terminal MI1~MI6-COM Card
291
Communication Card
292
Speed Feedback Card
293
Devicenet Communication Module (CME-DN01)
294
Panel Appearance and Dimensions
294
Wiring and Settings
294
B.8 Fieldbus Modules
294
Mounting Method
295
Power Supply
295
Leds Display
295
Profibus Communication Module (CME-PD01)
296
Panel Appearance
296
PROFIBUS Address
297
CME-COP01 (Canopen)
298
Product Profile
298
Components
299
LED Indicator Explanation & Troubleshooting
300
Mke-Hub01
301
Ifd6500
302
Application & Dimension
302
Rj-45
302
Preparations before Driver Installation
302
Specifications
302
Driver Installation
304
LED Display
305
Mke-Dra
306
B.9 DIN Rail
306
Mke-Drb
307
Mke-Ep
307
B.10 EMI Filter
308
The Length of Motor Cable
309
B.11 Fan Kit
311
Descriptions of Digital Keypad
312
B.12 KPC-CC01 Keypad
312
Descriptions of Keypad Functions
313
Descriptions of LED Functions
314
Function of Digital Keypad KPC-CC01
315
Display Icon
315
Display Item
316
Detail Parameter
316
Copy Parameter
316
Keypad Lock
317
Fault Record
317
Display Setup
318
Time Setup
318
Language Setup
319
Start-Up Page Setup
319
Main Page
319
PC Link
320
Other Display
320
Optional Accessory: RJ45 Extension Lead for Digital Keypad
320
How to Select the Right AC Motor Drive
321
Appendix C How to Select the Rights AC Motor Drive
322
C.1 Capacity Formulas
322
When It Is Running Continuously
323
Symbol Explanation
323
Parameter Settings Note
324
C.2 General Precaution
324
Standard Motor
325
C.3 How to Choose a Suitable Motor
325
Power Transmission Mechanism
326
Motor Torque
327
How to Use PLC Function
328
Ladder Diagram Editor – Wplsoft
328
Appendix D How to Use PLC Function
328
D.1 PLC Overview
328
The Steps for PLC Execution
329
D.2 Start-Up
329
Device Reference Table
330
Wplsoft Installation
331
Program Writing
331
Program Monitor
339
The Limit of PLC
339
Program Scan Chart of the PLC Ladder Diagram
341
D.3 Ladder Diagram
341
The Structure and Explanation of Ladder Diagram
343
The Edition of PLC Ladder Diagram
345
The Explanation of Command Order
346
The Example for Designing Basic Program
349
The Latching Circuit for Priority of Stop
349
The Latching Circuit for Priority of Start
349
The Latching Circuit of SET and RST Commands
349
Condition Control
350
Interlock Control
350
Sequential Control
351
Oscillating Circuit
351
Blinking Circuit
352
Triggered Circuit
352
Delay Circuit
352
Output Delay Circuit
353
Extend Timer Circuit
353
Summary of DVP-PLC Device Number
354
D.4 PLC Devices
354
Devices Functions
356
The Function of Input/Output Contacts
356
The Function of Output Contact y
356
Value, Constant [K] / [H]
357
Binary Number (BIN)
357
Octal Number (OCT)
357
The Function of Auxiliary Relay
358
The Function of Timer
358
Decimal Number (DEC)
358
BCD (Binary Code Decimal, BCD)
358
The Features and Functions of Counter
359
Register Types
360
32-Bit High-Speed Up/Down Counter C235
360
Special Auxiliary Relays
361
Special Registers
363
Communication Addresses for Devices (Only for PLC2 Mode)
365
Function Code (Only for PLC2 Mode)
365
Basic Commands
366
Output Commands
366
Timer and Counters
366
D.5 Commands
366
Main Control Commands
367
Rising-Edge/Falling-Edge Detection Commands of Contact
367
Rising-Edge/Falling-Edge Output Commands
367
End Command
367
Explanation for the Commands
368
Description of the Application Commands
382
Zone Compare
384
Move
385
Block Move
385
Addition
387
Subtraction
388
Multiplication
389
Division
390
Increment
391
Rotate to the Right
392
Rotate to the Left
393
Special Application Commands for the AC Motor Drive
394
Read the AC Motor Drive’s Parameters
396
Write the AC Motor Drive’s Parameters
397
PID Control for the AC Motor Drive
398
Speed Control of the AC Motor Drive
399
D.6 Fault Code
400
Canopen Function
401
Canopen Protocol
402
Appendix E Canopen Function
402
E.1 Overview
402
RJ-45 Pin Definition
403
Pre-Defined Connection Set
404
Canopen Communication Protocol
405
NMT (Network Management Object)
405
SDO (Service Data Object)
407
PDO (Process Data Object)
408
EMCY (Emergency Object)
410
Select Control Mode
421
Control Mode Use DS402 Standard
421
E.2 Canopen Communication Interface Description
421
Suggestions and Fault Corrections for Standard AC Motor Drives
425
Drives F.1 Maintenance and Inspections
426
Appendix F Suggestions and Fault Corrections for Standard AC Motor
430
F.2 Greasy Dirt Problem
430
F.3 Fiber Dust Problem
431
F.4 Erosion Problem
432
F.5 Industrial Dust Problem
433
F.6 Wiring and Installation Problem
434
F.7 Multi-Function Input/Output Terminals Problem
435
4
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Delta VFD-E Series Specifications
General
Brand
Delta
Model
VFD-E Series
Category
Media Converter
Language
English
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