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Delta VFD-VE User Manual

Delta VFD-VE
315 pages
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5011653107
2016-04
07VE

Table of Contents

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Delta VFD-VE Specifications

General IconGeneral
BrandDelta
ModelVFD-VE
CategoryMedia Converter
LanguageEnglish

Summary

Preface

Chapter 1 Introduction

1.1 Receiving and Inspection

Guidance on checking the AC motor drive upon receipt to ensure it is undamaged and matches the order.

1.1.1 Nameplate Information

Details on interpreting the information provided on the AC motor drive's nameplate.

1.1.2 Model Explanation

Explanation of the VFD-VE series model number structure and its components.

1.1.3 Series Number Explanation

Explanation of the series number format for VFD-VE AC motor drives.

1.1.4 Drive Frames and Appearances

Illustrations and identification of different drive frames and their appearances.

1.2 Preparation for Installation and Wiring

Procedures and conditions required before installing and wiring the AC motor drive.

1.2.1 Ambient Conditions

Specifies the required ambient temperature, humidity, and pressure for AC motor drive operation.

1.3 Dimensions

Provides detailed physical dimensions for various drive frames (B, C, D, E).

Chapter 2 Installation and Wiring

2.1 Wiring

General wiring instructions and circuit diagrams for VFD-VE series AC motor drives.

2.2 External Wiring

Diagrams and explanations for external wiring components like reactors, filters, and resistors.

2.3 Main Circuit

Details on the main circuit connections, including terminals for power and motor.

2.3.1 Main Circuit Connection

Illustrates the main circuit terminal connections for different frame sizes.

2.3.2 Main Circuit Terminals

Specifications for main circuit terminals, including wire gauge and torque for different drive frames.

2.4 Control Terminals

Diagram and explanation of the control terminals for digital inputs and outputs.

Chapter 3 Digital Keypad Operation and Start Up

3.1 Digital Keypad KPV-CE01

Overview of the digital keypad, its buttons, displays, and status indicators.

3.1.1 Description of the Digital Keypad KPV-CE01

Detailed description of each part of the KPV-CE01 digital keypad.

3.1.2 How to Operate the Digital Keypad KPV-CE01

Step-by-step guide on operating the digital keypad for selection, setting, and display switching.

3.1.3 Dimension of the Digital Keypad

Provides the physical dimensions of the KPV-CE01 digital keypad.

3.1.4 Reference Table for the LCD Display of the Digital Keypad

A table mapping digital and English alphabet characters to their LCD display representations.

3.1.5 Operation Method

Summarizes operation methods using the keypad, external signals, or communication.

3.2 Tuning Operations

Detailed guide on performing motor tuning operations, including flow charts and explanations.

3.2.1 Flow Chart

Visual flowchart for basic parameter settings and motor tuning steps.

3.2.2 Explanations for the Tuning Steps

Detailed explanations for each step involved in motor tuning operations.

Step 1

Instructions for basic parameter settings required before motor tuning.

Step 2

Instructions for performing motor tuning, including rolling and static tests.

Step 3

Instructions for trial run of FOCPG feedback control, including PG card checks.

Step 4

Instructions for inertia estimation and adjusting parameters for motor operation.

Chapter 4 Parameters

4.1 Summary of Parameter Settings

Overview of system parameters, categorized by group, with settings and factory defaults.

4.2 Version Differences

Details on parameter changes and new features introduced in different firmware versions.

4.3 Description of Parameter Settings

Detailed explanations of individual parameters, including identity codes and rated values.

Chapter 5 Troubleshooting

5.1 Over Current (OC)

Troubleshooting steps for over-current faults during acceleration, deceleration, and steady operation.

5.2 Ground Fault

Troubleshooting steps for ground fault errors, including checks for output circuit grounding.

5.3 Over Voltage (OV)

Troubleshooting steps for over-voltage conditions, including checks for DC BUS voltage.

5.4 Low Voltage (Lv)

Troubleshooting steps for low voltage conditions, including checks for power supply and heavy loads.

5.5 Over Heat (oH1, oH2, oH3)

Troubleshooting steps for overheating issues related to the drive, heatsink, and motor.

5.6 Overload

Troubleshooting steps for overload conditions detected by the AC motor drive.

5.7 Display of KPV-CE01 Is Abnormal

Troubleshooting steps for abnormal or missing display on the KPV-CE01 keypad.

5.8 Phase Loss (PHL)

Troubleshooting steps for phase loss faults, including wiring and input voltage checks.

5.9 Motor cannot Run

Troubleshooting steps for situations where the motor fails to run.

5.10 Motor Speed cannot be Changed

Troubleshooting steps when the motor speed cannot be adjusted correctly.

5.11 Motor Stalls during Acceleration

Troubleshooting steps for motor stalling issues during the acceleration phase.

5.12 The Motor does not Run as Expected

Troubleshooting steps when the motor's operation is not as expected.

5.13 Electromagnetic/Induction Noise

Measures to mitigate electromagnetic and induction noise issues affecting the drive.

5.14 Environmental Condition

Measures for maintaining optimal environmental conditions for the AC motor drive.

5.15 Affecting Other Machines

Solutions for AC motor drive operations affecting other machines, like harmonics and motor temperature.

Chapter 6 Fault Code Information and Maintenance

6.1 Fault Code Information

Information on fault codes, including common problems and their corrective actions.

6.1.1 Common Problems and Solutions

List of common fault names, descriptions, and corresponding corrective actions.

6.1.2 Reset

Describes three methods to reset the AC motor drive after resolving a fault.

6.2 Maintenance and Inspections

Guidelines for daily and periodic maintenance and inspections of the AC motor drive.

Appendix A Specifications

General Specifications

Provides general specifications for control characteristics, motor protection, and environmental conditions.

Control Characteristics

Details on control system, start torque, speed range, output accuracy, and torque limit.

Protection Characteristics

Information on motor protection features like over-current, ground leakage, and overload protection.

Environmental Conditions

Specifications for operating, storage, ambient humidity, vibration, and installation location.

Appendix B Accessories

B.1 All Brake Resistors & Brake Units Used in AC Motor Drives

Lists all brake resistors and units used with AC motor drives, including specifications and models.

B.1.1 Dimensions and Weights for Brake Resistors

Provides dimensional drawings and weight specifications for various brake resistor models.

B.1.2 Specifications for Brake Unit

Details specifications for brake units, including power, current, voltage, and environmental ratings.

B.1.3 Dimensions for Brake Unit

Provides dimensional drawings for brake units like VFDB2015 and VFDB4132.

B.2 No-fuse Circuit Breaker Chart

Recommended no-fuse breaker ratings for 3-phase VFD-VE drives based on model.

B.3 Fuse Specification Chart

Lists recommended fuse specifications (input, output, and line fuse) for VFD-VE models.

B.4 AC Reactor

Recommended values for AC input and output reactors for VFD-VE series.

B.4.1 AC Input Reactor Recommended Value

Table of recommended AC input reactor inductance values for 460V series drives.

B.4.2 AC Output Reactor Recommended Value

Table of recommended AC output reactor inductance values for 230V series drives.

B.4.3 Applications for AC Reactor

Illustrates applications of AC reactors in input circuits for surge protection and harmonics reduction.

B.5 Zero Phase Reactor (RF220X00A)

Provides dimensions and wiring methods for the RF220X00A Zero Phase Reactor.

B.6 DC Choke Recommended Values

Recommended values for DC chokes for 230V and 460V AC motor drives.

B.7 Remote Controller RC-01

Dimensions, terminal descriptions, wiring connections, and programming for the RC-01 remote controller.

B.8 PG Card (for Encoder)

Details on PG cards, including terminal descriptions, wiring notes, and wire length specifications.

B.8.1 EMV-PG01X

Terminal descriptions and wiring notes for the EMV-PG01X PG card.

B.8.2 EMV-PG01O

Details on EMV-PG01O PG card, including terminal descriptions and wiring notes.

B.8.3 EMV-PG01L

Information on EMV-PG01L PG card, including terminal descriptions and wiring notes.

B.9 AMD-EMI Filter Cross Reference

Cross-reference table for AMD-EMI filters for various AC drives and installation precautions.

B.9.1 Dimensions

Provides dimensional drawings for AMD-EMI filters RF015B21AA/RF022B43AA and RF022B21BA/RF037B43BA.

B.10 Multi-function I/O Extension Card

Details the functions, terminals, and wiring of the EMV-APP01 multi-function I/O extension card.

B.10.1 Functions

Describes the functions of the EMV-APP01 card, including communication and indicator status.

B.10.2 Dimensions

Provides dimensional drawings for the EMV-APP01 multi-function I/O extension card.

B.10.3 Wiring

Wiring instructions for the EMV-APP01 card, referencing parameter settings for configuration.

Appendix C How to Select the Right AC Motor Drive

C.1 Capacity Formulas

Provides formulas for calculating AC motor drive capacity based on load and motor characteristics.

C.2 General Precaution

General precautions for AC motor drive selection and parameter settings, including safety notes.

C.3 How to Choose a Suitable Motor

Precautions and considerations when using standard motors with AC motor drives.

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