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Dodge Neon 2001 - Page 681

Dodge Neon 2001
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(20) If necessary, select the proper reaction plate
to achieve specifications:
UNDERDRIVE REACTION PLATE THICKNESS
4659939AB 5.837-5.937 mm (0.230-0.234 in.)
4659940AB 6.147-6.248 mm (0.242-0.246 in.)
4659941AB 6.457-6.557 mm (0.254-0.258 in.)
(21) Install the OD clutch pack (four frictions/three
steels) (Fig. 242).
(22) Install OD reaction plate waved snap ring
(Fig. 243).
(23) Install the OD/Reverse reaction plate with
large step down (towards OD clutch pack) (Fig. 244).
(24) Install OD reaction plate flat snap ring (Fig.
245).
(25) Measure OD clutch pack clearance. Set up
dial indicator on top of the OD/Reverse reaction plate
as shown in (Fig. 246).
(26) Zero dial indicator and apply 30 psi (206 kPa)
air pressure to the overdrive clutch hose on Tool
8391. Measure and record OD clutch pack measure-
ment in four (4) places, 90° apart.
(27) Take average of four measurements and com-
pare with OD clutch pack clearance specification.
The overdrive (OD) clutch pack clearance is
1.07-3.25 mm (0.042-0.128 in.).
If not within specifications, the clutch is not
assembled properly. There is no adjustment for the
OD clutch clearance.
Fig. 242 Install OD Clutch Pack
1 - OVERDRIVE CLUTCH PACK
Fig. 243 Install Waved Snap Ring
1 - OVERDRIVE REACTION PLATE WAVED SNAP RING
2 - SCREWDRIVER
Fig. 244 OD/Reverse Reaction Plate
1 - OVERDRIVE/REVERSE PRESSURE PLATE
2 - (STEP SIDE DOWN)
Fig. 245 Install Flat Snap Ring
1 - ARBOR PRESS RAM
2 - TOOL 5059A
3 - FLAT SNAP RING
21s - 166 41TE AUTOMATIC TRANSAXLE PL
INPUT CLUTCH ASSEMBLY (Continued)
ProCarManuals.com
2001 NEON

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