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Fagor 8055i FL EN - User Manual

Fagor 8055i FL EN
210 pages
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CNC
8055 ·TC·
Operating manual
Ref.1711
Soft: V02.2x

Table of Contents

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Fagor 8055i FL EN Specifications

General IconGeneral
TypeCNC Controller
Model8055i FL EN
Display TypeLCD
Power Supply24 VDC
ManufacturerFagor
Display Size10.4 inches
Programming LanguageISO
InterpolationLinear, Circular
Communication InterfacesRS-232, Ethernet, USB
PLCIntegrated

Summary

GENERAL CONCEPTS

1.1 Keyboard

Details the alphanumeric and command keys, including specific TC model keys.

General Concepts and Modes

Explains TC mode features, power-up, and managing the CYCLE START key.

ABOUT THE PRODUCT

BASIC CHARACTERISTICS OF THE DIFFERENT MODELS.

Table comparing characteristics of different CNC models.

HARDWARE OPTIONS OF THE 8055 I CNC

Lists available hardware options for the 8055i CNC.

SOFTWARE OPTIONS OF THE 8055 AND 8055 I CNCS.

DECLARATION OF CONFORMITY AND WARRANTY CONDITIONS

DECLARATION OF CONFORMITY

Information on where to find the CNC's declaration of conformity.

WARRANTY TERMS

Information on where to find the CNC's warranty conditions.

VERSION HISTORY

Software V01.00

Details features added in software version V01.00.

Software V01.20

Details features added in software version V01.20.

Software V01.08

Details features added in software version V01.08.

Software V01.30

Details features added in software version V01.30.

Version history

Software V01.31

Details features added in software version V01.31.

Software V01.40

Details features added in software version V01.40.

Software V01.60

Details features added in software version V01.60.

Software V01.65

Details features added in software version V01.65.

Software V02.00

Details features added in software version V02.00.

Version history

Software V02.03

Details features added in software version V02.03.

Software V02.10

Details features added in software version V02.10.

Software V02.21

Details features added in software version V02.21.

Software V02.22

Details features added in software version V02.22.

SAFETY CONDITIONS

PRECAUTIONS AGAINST PERSONAL HARM

Safety measures to prevent personal injury when operating the unit.

Safety conditions

PRECAUTIONS AGAINST PRODUCT DAMAGE

Guidelines to prevent damage to the CNC unit and connected equipment.

Safety conditions

PROTECTIONS OF THE UNIT ITSELF (8055)

Details on electrical protections for the 8055 unit.

PROTECTIONS OF THE UNIT ITSELF (8055 I)

Details on electrical protections for the 8055i unit.

Safety conditions

PRECAUTIONS DURING REPAIRS

Important precautions to follow during repair procedures.

SAFETY SYMBOLS

Explains common safety symbols used in the manual.

RETURNING CONDITIONS

ADDITIONAL NOTES

FAGOR DOCUMENTATION

Overview of Fagor Manuals

Lists and describes various manuals available for Fagor CNC systems.

GENERAL CONCEPTS

1.1 Keyboard

Details the alphanumeric and command keys, including specific TC model keys.

GENERAL CONCEPTS

1.2 General concepts

Explains TC mode features, reserved programs (P999997, P999998), and subroutines.

GENERAL CONCEPTS

1.3 Power-up

Describes the CNC power-up sequence and initial screen display.

GENERAL CONCEPTS

1.4 Working in T mode with the TC keyboard

Details using the TC keyboard in T mode with alphanumeric keys.

1.5 Video off

Explains how to clear the CRT screen and restore the image.

1.6 Managing the CYCLE START key

Discusses the behavior of the CYCLE START key in TC mode.

OPERATING IN JOG MODE

2.1 Introduction

Introduces the Jog mode and standard TC screen.

OPERATING IN JOG MODE

2.1.1 Standard screen of the TC mode

Detailed breakdown of the data displayed on the standard TC mode screen.

OPERATING IN JOG MODE

Displaying the active PLC messages

How to display active PLC messages on the CNC screen.

Direct access to the oscilloscope

Method to access the oscilloscope function from the standard screen.

OPERATING IN JOG MODE

2.1.2 Description of the special screen of the TC mode

Explains the data presented on the special TC mode screen.

OPERATING IN JOG MODE

2.1.3 Selecting a program for simulation or execution

Process for selecting a program for simulation or execution.

OPERATING IN JOG MODE

2.2 Axis control

Covers work units, coordinate preset, and axis feedrate management.

OPERATING IN JOG MODE

2.3 Machine reference (home) search

Methods for homing all axes or a single axis.

OPERATING IN JOG MODE

2.4 Zero offset table

Details on managing and editing the zero offset table.

OPERATING IN JOG MODE

2.5 Jog movement

Details different methods of moving the machine axes.

2.5.1 Moving an axis to a particular position (coordinate)

How to move an axis to a specific coordinate.

2.5.2 Incremental movement

Procedure for incremental axis movement using JOG positions.

OPERATING IN JOG MODE

2.5.3 Continuous jog

Explains continuous jog movement with feedrate override.

OPERATING IN JOG MODE

2.5.4 Path-jog

Details the path-jog mode for simultaneous axis movement.

OPERATING IN JOG MODE

Operation in path-jog mode

Describes how the CNC behaves in path-jog mode.

Considerations about the jog movements

Notes on jog movement behavior and limitations.

OPERATING IN JOG MODE

2.5.5 Movement with an electronic handwheel

How to govern machine movements using an electronic handwheel.

OPERATING IN JOG MODE

2.5.6 Feed handwheel

Using handwheels to control machining feedrate.

OPERATING IN JOG MODE

2.5.7 Path-handwheel

Details the path-handwheel mode for simultaneous axis movement.

OPERATING IN JOG MODE

2.6 Tool control

Information displayed on the standard screen for tool control.

OPERATING IN JOG MODE

2.6.1 Tool change

Explains options for automatic and manual tool changers.

OPERATING IN JOG MODE

2.6.2 Variable tool change point

Feature to define the tool change point dynamically.

OPERATING IN JOG MODE

2.7 Tool calibration

Overview of tool calibration modes and levels.

OPERATING IN JOG MODE

2.7.1 Define the tool in the tool table (level 1)

Procedure to define tool data in the tool table.

OPERATING IN JOG MODE

2.7.2 Manual tool calibration with;without a probe (level 1)

Steps for manual tool calibration with or without a probe.

OPERATING IN JOG MODE

2.7.3 Tool calibration with a probe (level 2)

Tool calibration using probing cycles with Y axis.

OPERATING IN JOG MODE

2.7.4 Probe calibration (level 3)

Probe calibration level for table-top probes.

OPERATING IN JOG MODE

2.7.5 Manual tool calibration without stopping the spindle

Manual tool calibration on a lathe without stopping the spindle.

OPERATING IN JOG MODE

2.8 Live tool

Information and considerations for using a live tool.

OPERATING IN JOG MODE

2.9 Spindle control

Overview of spindle data displayed in TC mode.

OPERATING IN JOG MODE

2.9.1 Spindle in rpm

Details on spindle speed and status in RPM mode.

OPERATING IN JOG MODE

2.9.2 Spindle in constant surface speed mode

Spindle control for constant surface speed (CSS) mode.

OPERATING IN JOG MODE

2.9.3 Spindle orientation

Spindle control and information for spindle orientation mode.

OPERATING IN JOG MODE

2.10 Controlling the external devices

How to activate and deactivate external devices via keyboard.

OPERATING IN JOG MODE

2.11 ISO management

Accessing MDI or ISO modes and displaying last MDI instructions.

WORKING WITH OPERATIONS OR CYCLES

User cycles

How to access and use user-defined cycles.

Cycles or operations of the CNC

Selection of standard machining operations and cycles.

WORKING WITH OPERATIONS OR CYCLES

3.1 Operation editing mode

Interface for defining operation parameters like geometry and conditions.

WORKING WITH OPERATIONS OR CYCLES

3.1.1 Definition of spindle conditions

Setting spindle work mode, range, speed, and turning direction.

WORKING WITH OPERATIONS OR CYCLES

3.1.2 Definition of machining conditions

Defining roughing and finishing conditions like feedrate, tool, and stock.

WORKING WITH OPERATIONS OR CYCLES

Machining direction.

Selecting turning or facing direction for machining.

Auxiliary M functions.

Setting up auxiliary M functions for roughing and finishing.

WORKING WITH OPERATIONS OR CYCLES

3.1.3 Cycle level

Navigating through different editing levels for cycles.

WORKING WITH OPERATIONS OR CYCLES

3.2 Simulating and executing the operation

How to simulate or execute operations/cycles and switch modes.

WORKING WITH OPERATIONS OR CYCLES

3.2.1 Background cycle editing

Editing operations or cycles in the background during program execution.

WORKING WITH OPERATIONS OR CYCLES

3.3 Positioning cycle

Defines positioning cycles, including data for Level 1 and Level 2.

WORKING WITH OPERATIONS OR CYCLES

3.3.1 Definition of data

Defining data for positioning cycles: axis movement order, feedrate, coordinates, and M functions.

WORKING WITH OPERATIONS OR CYCLES

3.4 Turning cycle

Details turning cycles, including levels 1 and 2.

WORKING WITH OPERATIONS OR CYCLES

Turning levels 3, 4 and 5

Describes levels 3 (rectangular pocket) and 4 (circular pocket) for turning.

WORKING WITH OPERATIONS OR CYCLES

Level 5. ZC; YZ profile pocket.

Details level 5 for ZC/YZ profile pockets.

WORKING WITH OPERATIONS OR CYCLES

3.4.1 Data definition (levels 1 and 2)

Defining data for turning operations (type, coordinates, diameter, safety).

WORKING WITH OPERATIONS OR CYCLES

Type of machining to be carried out on each corner.

Selecting corner machining types (square, rounded, chamfered).

Finishing stocks in X-Z.

Defining finishing stock values for X and Z axes.

WORKING WITH OPERATIONS OR CYCLES

3.4.2 Data definition (levels 3, 4 and 5)

Defining data for levels 3, 4, and 5 of turning cycles (pockets, profiles).

WORKING WITH OPERATIONS OR CYCLES

3.4.3 Basic operation (levels 1 and 2)

Explains the basic machining steps for turning levels 1 and 2.

WORKING WITH OPERATIONS OR CYCLES

3.5 Facing cycle

Details facing cycles, including levels 1 and 2.

WORKING WITH OPERATIONS OR CYCLES

Facing levels 3, 4 and 5

Describes facing levels 3 (rectangular pocket) and 4 (circular pocket).

WORKING WITH OPERATIONS OR CYCLES

Level 5. XC; XY profile cycle.

Details level 5 for XC/XY profile cycles.

WORKING WITH OPERATIONS OR CYCLES

3.5.1 Data definition (levels 1 and 2)

Defining data for facing operations (coordinates, diameter, corner type, safety).

WORKING WITH OPERATIONS OR CYCLES

3.5.2 Data definition (levels 3, 4 and 5)

Defining data for facing levels 3, 4, and 5 (pockets, profiles).

WORKING WITH OPERATIONS OR CYCLES

3.5.3 Basic operation (levels 1 and 2)

Explains the basic machining steps for facing levels 1 and 2.

WORKING WITH OPERATIONS OR CYCLES

3.6 Taper turning cycle

Details taper turning cycles, including levels 1, 2, and 3.

WORKING WITH OPERATIONS OR CYCLES

Type of taper.

Selecting the type of taper turning operation.

Shape of the part before and after the taper section.

Defining the shape of the part before and after the taper.

Work quadrant.

Selecting the work quadrant for taper turning.

WORKING WITH OPERATIONS OR CYCLES

Coordinates of the theoretical corner, of the first point (Xi, Zi) and of the last point (Xf, Zf).

Defining coordinates for theoretical corner, start, and end points.

Safety distance.

Setting safety distance to prevent collisions.

Machining direction.

Selecting turning or facing direction for machining.

WORKING WITH OPERATIONS OR CYCLES

3.6.2 Basic operation

Explains the basic machining steps for taper turning.

WORKING WITH OPERATIONS OR CYCLES

3.7 Rounding cycle

Details rounding cycles, including levels 1 and 2.

WORKING WITH OPERATIONS OR CYCLES

Type of rounding.

Selecting the type of rounding (inside, outside).

Concave and convex rounding.

Defining concave or convex rounding types.

Shape of the part before and after the rounded section.

Defining part shape before and after rounding.

WORKING WITH OPERATIONS OR CYCLES

Work quadrant.

Selecting the work quadrant for rounding.

Safety distance.

Setting safety distance to prevent collisions.

WORKING WITH OPERATIONS OR CYCLES

Machining direction.

Selecting turning or facing direction for machining.

Finishing stocks in X-Z.

Defining finishing stock values for X and Z axes.

WORKING WITH OPERATIONS OR CYCLES

3.7.2 Basic operation

Explains the basic machining steps for rounding cycles.

WORKING WITH OPERATIONS OR CYCLES

3.8 Threading cycle

Details threading cycles, including levels 1 (longitudinal) and 2 (taper).

WORKING WITH OPERATIONS OR CYCLES

Level 3. Face threading.

Details face threading cycle.

Level 4. Thread repair.

Details thread repair cycle.

WORKING WITH OPERATIONS OR CYCLES

Level 5. Threads with several entries.

Details threading cycles with multiple entries.

WORKING WITH OPERATIONS OR CYCLES

3.8.1 Geometry definition

Defines geometry for tapping and threading types.

Standard threads.

Lists and describes available standard thread types.

WORKING WITH OPERATIONS OR CYCLES

Threading Parameters

Defines thread pitch, type, increment, distance to end, and safety.

WORKING WITH OPERATIONS OR CYCLES

Spindle angular position.

Setting spindle angular position for threading.

Depth of the successive threading passes ().

Defining penetration depth for successive threading passes.

WORKING WITH OPERATIONS OR CYCLES

Type of tool penetration.

Selecting tool penetration method (radial, zig-zag).

Thread Repair Operations

Procedures for partial, multi-start, and face thread repair.

WORKING WITH OPERATIONS OR CYCLES

Penetration increment (step) in thread repair

Increasing thread repair depth using the 'h' parameter.

WORKING WITH OPERATIONS OR CYCLES

Reversal of the starting and final point of the face thread repair

Feature for reversing start/end points in face thread repair.

WORKING WITH OPERATIONS OR CYCLES

3.8.2 Standard threads

Lists and describes available standard thread types.

WORKING WITH OPERATIONS OR CYCLES

3.9 Grooving cycle

Details grooving cycles, including levels 1, 2, and 3.

WORKING WITH OPERATIONS OR CYCLES

Level 4. Face grooving with incline walls.

Face grooving with incline walls.

Level 5. Cut-off.

Details the cut-off cycle.

WORKING WITH OPERATIONS OR CYCLES

3.9.1 Calibration of the grooving tool

Calibrating the grooving tool using location codes.

WORKING WITH OPERATIONS OR CYCLES

3.9.2 Geometry definition

Defining geometry for grooving types, coordinates, and angles.

WORKING WITH OPERATIONS OR CYCLES

Type of machining to be carried out on each corner.

Selecting corner machining types for grooving.

Safety distance.

Setting safety distance to prevent collisions.

WORKING WITH OPERATIONS OR CYCLES

Type of machining for the roughing pass.

Selecting roughing pass type (start point, penetration, zig-zag).

WORKING WITH OPERATIONS OR CYCLES

Type of machining for the finishing pass.

Defining finishing pass type and groove repetition.

Intermediate diameter (r) and feedrate (Fr).

Defining intermediate diameter and feedrate for cut-off.

WORKING WITH OPERATIONS OR CYCLES

3.9.3 Basic operation. Grooving

Explains the basic machining steps for grooving cycles.

WORKING WITH OPERATIONS OR CYCLES

3.9.4 Basic operation. Cut off

Explains the basic machining steps for the cut-off cycle.

WORKING WITH OPERATIONS OR CYCLES

3.10 Drilling and tapping cycles

Introduces drilling and tapping cycles.

WORKING WITH OPERATIONS OR CYCLES

Level 3. Multiple drilling cycle.

Details multiple drilling cycle.

Level 4. Multiple threading cycle.

Details multiple threading cycle.

Level 5. Multiple slot milling cycle.

Details multiple slot milling cycle.

WORKING WITH OPERATIONS OR CYCLES

Drilling;Tapping Geometry Definition

Defines machining face/side, coordinates, depth, withdrawal, angles, and operations.

WORKING WITH OPERATIONS OR CYCLES

Penetrating feedrate (F).

Setting the penetrating feedrate for drilling/tapping.

Safety distance.

Setting safety distance to prevent collisions.

WORKING WITH OPERATIONS OR CYCLES

3.10.2 Drilling cycle. Basic operation

Explains the basic machining steps for a drilling cycle.

WORKING WITH OPERATIONS OR CYCLES

3.10.3 Tapping cycle. Basic operation

Explains the basic machining steps for a tapping cycle.

WORKING WITH OPERATIONS OR CYCLES

3.10.4 Multiple drilling cycle. Basic operation

Explains basic steps for multiple drilling.

WORKING WITH OPERATIONS OR CYCLES

3.10.5 Multiple threading cycle. Basic operation

Explains basic steps for multiple threading.

WORKING WITH OPERATIONS OR CYCLES

3.10.6 Multiple slot milling cycle. Basic operation

Explains basic steps for multiple slot milling.

WORKING WITH OPERATIONS OR CYCLES

3.11 Profiling cycle

Introduces profiling cycles and different levels.

WORKING WITH OPERATIONS OR CYCLES

3.11.1 Level 1. Profile definition

Defining profile points and coordinates for level 1.

WORKING WITH OPERATIONS OR CYCLES

3.11.2 Levels 2, 3 and 4. Profile definition

Defining profile programs and editing existing ones for levels 2-4.

WORKING WITH OPERATIONS OR CYCLES

3.11.3 Level 2. Optimizing of the machining of a profile

Optimizing profile machining by defining rough and final profiles.

WORKING WITH OPERATIONS OR CYCLES

3.11.4 Definition of geometry levels 1 and 2. ZX profile

Defining geometry for ZX profiles, including outside/inside profiles and machining types.

WORKING WITH OPERATIONS OR CYCLES

Coordinates of the starting point (X, Z).

Defining starting point coordinates for ZX profile.

Safety distance.

Setting safety distance for ZX profile.

Withdrawal distance at 45º (Ds).

Defining withdrawal distance after each pass.

WORKING WITH OPERATIONS OR CYCLES

3.11.5 Definition of geometry at levels 3 and 4. XC, ZC profiles

Defining geometry for XC/ZC profiles, including radius, spindle angle, depth, feedrate.

WORKING WITH OPERATIONS OR CYCLES

3.11.6 Basic operation at levels 1 and 2. ZX profile

Explains basic steps for ZX profile operations (levels 1 and 2).

WORKING WITH OPERATIONS OR CYCLES

3.11.7 Basic operation at levels 3 and 4. XC, ZC profiles

Explains basic steps for XC/ZC profile operations (levels 3 and 4).

WORKING WITH OPERATIONS OR CYCLES

3.11.8 Example. Level 1

Practical example for level 1 profile definition.

WORKING WITH OPERATIONS OR CYCLES

3.11.9 Examples. Level 2

Practical example for level 2 profile definition.

WORKING WITH OPERATIONS OR CYCLES

Coordinates (X, Z).

Defining coordinates for the profile example.

Safety distance.

Setting safety distance for the profile example.

Y AXIS

4.1 Profiling cycles with Y axis

Using profiling cycles with Y axis, including YZ and XY planes.

Y AXIS

4.3 Tool calibration

Tool calibration levels for managing the Y axis.

Y AXIS

Level 2: Tool calibration with probing cycles.

Tool calibration using probing cycles with Y axis.

Level 3: Probe calibration.

Probe calibration process for Y axis.

OPERATING IN ISO MODE

Cycle levels

Overview of available editing levels in ISO mode.

Simulating, executing or saving ISO cycles

Procedures for simulating, executing, and saving ISO cycles.

OPERATING IN ISO MODE

5.1 Editing blocks in ISO mode

Screen and procedure for editing program blocks in ISO mode.

OPERATING IN ISO MODE

5.2 Programming assistance

Covers zero offsets, work zones, and label repetitions.

OPERATING IN ISO MODE

5.2.4 Mirror image

Options for applying or canceling mirror image.

5.2.5 Scaling factor

Applying or canceling scaling factors.

SAVING PROGRAMS

Part-Program Operations

Covers listing, viewing, creating, saving, deleting, copying, and modifying part-programs.

SAVING PROGRAMS

6.1 List of saved programs

Displays the list of saved programs and cycles.

SAVING PROGRAMS

6.2 See the contents of a program

Viewing the contents of a selected part-program.

6.2.1 Seeing one of the operations in detail

Viewing details of a specific operation within a program.

SAVING PROGRAMS

6.3 Edit a new part-program

Procedure for creating and editing a new part-program.

SAVING PROGRAMS

6.4 Saving an ISO block or a cycle

Adding ISO blocks or cycles to existing part-programs.

SAVING PROGRAMS

6.5 Delete a new part program

Steps to delete a part-program from the CNC.

SAVING PROGRAMS

6.6 Copying a part-program into another one

Process for copying part-programs.

SAVING PROGRAMS

6.7 Modify a part-program

Overview of modifying part-programs, including operations.

6.7.1 Delete an operation

Procedure to delete an operation from a part-program.

6.7.2 Add or insert a new operation

Adding or inserting new operations into part-programs.

SAVING PROGRAMS

6.7.3 Move an operation to another position

Rearranging operations within a part-program.

SAVING PROGRAMS

6.7.4 Modify an existing operation

Steps to modify data of an existing operation.

SAVING PROGRAMS

6.8 Managing programs using the explorer

Using the Explorer interface for program management.

EXECUTION AND SIMULATION

Selecting a program for simulation or execution

How to select programs for simulation or execution.

EXECUTION AND SIMULATION

7.1 Simulating or executing an operation or cycle

Steps to simulate or execute operations and cycles.

EXECUTION AND SIMULATION

7.2 Simulating or executing a part-program

Procedures for simulating or executing entire part-programs.

7.2.1 Simulating or executing a portion of a part-program

Simulating or executing specific parts of a part-program.

EXECUTION AND SIMULATION

7.3 Simulating or executing an operation that has been saved

Simulating or executing saved operations from part-programs.

EXECUTION AND SIMULATION

7.4 Execution mode

Details on the execution mode and its screens.

EXECUTION AND SIMULATION

7.4.1 Tool inspection

Procedures for tool inspection, including moving axes, selecting tools, and modifying values.

EXECUTION AND SIMULATION

7.5 Graphic representation

Using the graphics display for simulation and representation.

EXECUTION AND SIMULATION

Graphic parameters

Adjusting simulation speed, tool path colors, and solid colors.

Clear screen

Clearing the graphics screen.

Starting graphic simulation

Initiating a graphic simulation.

EXECUTION AND SIMULATION

ISO

Generating ISO-coded programs from conversational mode.

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