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MD Helicopters MD Explorer - User Manual
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Rotorcraft
900
Series
Reissue
No. 1:
24
December
1997
Revision No. 36:
17 March
2015
MD Helicopters Inc.
4555 East McDowell Road
Mesa, Arizona 85215
−
9734
Copyright
E
1999-2014 by MD Helicopters, Inc.
All rights reserved under the copyright laws.
MD Explorer
®
(MDHI Model MD900
®
)
Rotorcraft Maintenance Manual
(CSP
−
900RMM
−
2)
SER
VICING AND MAINTENANCE
Cover/Title Page
2
Table of Contents
Main Page
Rotorcraft Maintenance Manual (Csp−900Rmm−2) Record of Temporary Revisions
5
Table of Contents
5
Removed by
6
Revision
18
Revision
21
(Cont.)
22
Revision
22
Revision
25
Revision
26
Revision
27
Revision
29
Revision
30
Revision
31
Revision
32
Pilot's Flight Manual
33
Operational Tests
33
Inspections
33
Maintenance Information Requests
33
Torque Values
33
Special Hardware Torque Values
33
Standard Hardware Torque Values
33
Warning and Caution Statements
34
Dangerous Material Disposal
34
Dangerous Materials Warning Statements and Icons
34
Directives and Related Manufacturers Publications
34
Optional Equipment
37
Abbreviations
39
IIDS Troubleshooting Abbreviations
39
Table of Contents
63
Continued Airworthiness Inspections
67
Description
69
Airworthiness Limitations
69
Component Overhaul Schedule
69
General
69
Regulatory Requirements
69
Scheduled Inspection Program Overview
69
Unscheduled Inspections
69
Additional Documentation
70
Documentation
70
General Visual Inspection
70
MDHI-Approved Optional Equipment
70
Records of Aircraft Inspections
70
Servicing and Lubrication
70
Vendor/Supplier Information
70
Visual Inspection Criteria
70
Corrosion Control
72
Continued Airworthiness Component Overhaul
73
Maintenance Practices
75
General
75
Overhaul Schedule
75
Continued Airworthiness Scheduled Inspection
77
Description and Operation
79
Airframe Periodic Inspection Program
79
Airframe Segmented Inspection Program
79
Content of Scheduled Inspection Programs
79
General
79
Scheduled Inspections
79
Special Inspection Schedule
79
Changing Inspection Programs
80
Inspection Areas
80
Inspection Schedule Guide
80
Scheduled Inspection Tolerance
80
Continued Airworthiness Special Inspections
83
Maintenance Practices
85
Airframe Periodic Inspection Program
99
Airframe Periodic Inspection
101
Introduction
101
Engine Oil System
109
Main Rotor and Upper Transmission Deck
111
Airframe Segmented Inspection Program
121
Routine Inspection
123
Inspection 1 - Nose Section and Cockpit
129
Inspection 3 - Main Rotor and Upper Transmission Deck
137
Inspection 4 - Landing Gear
141
Inspection 6 - Baggage Compartment
147
Continued Airworthiness Unscheduled Inspection
153
Maintenance Practices
155
General
155
Hard Landing
155
Sudden Stoppage
155
Para/Figure/Table/Dimensions and Areas
225
Para/Figure/Table
226
Dimensions and Areas
227
Description and Operation
229
1 Principal Dimensions
229
2 Fuselage Stations, Waterlines, and Butt Lines
229
Fuselage Stations
229
Waterlines
229
Butt Lines
229
3 Inspection Areas
229
4 Access Methods
229
Access Item Number
229
Removal and Installation Methods
230
Interior Trim Access Panels
230
Panel Removal for Scheduled Inspection
230
Stress Panels
230
Leveling
261
Weight and Balance
263
Center of Gravity Limits
265
Prepare to Weigh Helicopter
265
Weigh Helicopter
266
Leveling
273
Helicopter Leveling
275
Plumb Bob Leveling
275
Maintenance Practices
275
Parking and Storage/Mooring
289
Parking and Storage
291
Maintenance Practices
293
Helicopter Parking
293
Normal Conditions - Helicopter Parking
293
Turbulent Conditions - Helicopter Parking
293
Environmental Conditions
294
Flyable Storage
294
Fuel Filler Port
294
General Procedures
294
Ground Service Connections
294
Grounding Jacks
294
Helicopter Storage
294
Maintenance During Flyable Storage
295
Preparation for Flyable Storage
295
General Preparation
296
Intermediate Storage
296
Maintenance During Short Term Storage
296
Short Term Storage
296
General Inspection
297
General Storage Procedures
297
Maintenance During Intermediate Storage
297
Preservation for Intermediate Storage
297
Mooring
299
Maintenance Practices
301
Covers and Tiedowns
301
High Wind Conditions - Helicopter Mooring
301
Mooring Helicopter
301
Blade Tiedowns
302
Forward and Aft Mooring Tiedowns
302
Upper Deck Cover
302
Notarr Boom Cover
303
Notarr Thruster Cover
303
Bubble Cover
304
Engine Area Cover
304
Pitot Cover
304
Rotor Hub Cover
304
Blade Covers
305
Blade Covers (Cold Weather)
305
Return to Service
307
Flyable Storage Depreservation and Activation
309
Short Term Storage Depreservation and Activation
309
Intermediate Storage Depreservation and Activation
310
Para/Figure/Table/Placards and Markings
313
Para/Figure/Table
314
Placards and Markings
315
Maintenance Practices
317
1 General
317
2 Decals and Placard
318
Decal and Placard Application
318
(Part of Interior Trim Installation)
324
Servicing
335
Servicing
337
Description and Operation
339
Description
339
Maintenance Practices
343
AC System Servicing (EARLY CONFIG)
343
Air-Conditioning (AC) Servicing Precautions
343
Environmental Control System (ECS)
343
R-134A AC System Servicing (CURRENT CONFIG)
346
Drain the AC Compressor Reduction Gearbox
349
Fill the AC Compressor Reduction Gearbox
349
Fuel
350
Fuel System Servicing Precautions
350
Servicing of the Main Fuel Tank
351
Servicing of the Supplemental Fuel Tank
352
Defuel the Fuel System
353
Defuel the Main Fuel Cell at the Gravity Fill Port
353
Defuel the Main Fuel Cell at the Sump Drain
353
Defuel the Supplemental Fuel Cell
353
Hydraulic System Servicing
354
Service the Hydraulic System with Ground Support Equipment (GSE) Cart
355
Service the Hydraulic System with Hand Pump (Optional)
355
Fill the Landing Gear Damper
357
Landing Gear
357
Drain the Main Transmission
358
Main Transmission Oil Fill/Add
358
Transmission and Drive System
358
Fan Bearing Lubrication
359
Rotor Brake Master Cylinder Servicing
360
Rotor Brake Caliper Servicing
360
Powerplant
361
Engine Oil System Draining
361
Engine Oil System Filling/Replenishing
361
Fuel Catch Can (Optional)
363
Engine Compressor Wash (Desalination)
363
Engine Compressor Wash (Performance Recovery)
364
Rotorcraft
365
Operation in a Corrosive Environment
365
Windscreen
366
Windscreen Washer (Optional)
366
Table of Contents
369
Para/Figure/Table
370
Title
370
Vibration and Noise Analysis
371
Description and Operation
373
Main Rotor Vibration Monitoring
373
NOTAR® Anti-Torque System Vibration Monitoring
373
Transmission and Drive System Vibration Monitoring
373
Vibration Analysis
373
Vibration Trend Monitoring
373
Fault Isolation
375
Main Rotor System Troubleshooting
375
Anti-Torque System Troubleshooting
376
Maintenance Practices
377
Installing Main Rotor Blade Tracking Targets
377
Main Rotor Track and Balance
377
In-Flight Rotor Tracking
378
Main Rotor Ground Track Adjustment
378
Main Rotor Hover Track Adjustment
378
Pitch Change Link Adjustment
379
Main Rotor Balance (on Ground)
380
Main Rotor Blade Tab Adjustment
380
Main Rotor Balance (in Flight)
381
Pitch Case Weight Adjustment (Recommended Location)
381
Hub Weight Adjustment (Alternative Location)
382
Anti-Torque Fan Assembly Balance
383
Anti-Torque Fan Balance Using Balance Monitoring System (BMS) in IIDS
383
Anti-Torque Fan Balance Weight Change
384
Vent System
391
Vent System
401
Description and Operation
403
Air Ducts
403
Air Supply Plenum
403
Crew Station Gasper Assemblies
403
Inlet Duct
403
Passenger Gasper Assemblies
403
Vent Fan
403
Vent System
403
Vent System Components
403
Water Separator
403
Fault Isolation
405
Vent System Troubleshooting
405
Maintenance Practices
407
Vent System
407
Vent System Inspection
407
Water Separator Assembly
409
Water Separator Assembly Installation
409
Water Separator Assembly Removal
409
Vent System Fan
410
Vent System Fan Installation
410
Vent System Fan Removal
410
Vent Air Supply Plenum Assembly
411
Vent Air Supply Plenum Assembly Removal
411
Vent Air Supply Plenum Assembly Installation
412
Gasper Assembly (Crew Station) Installation
413
Gasper Assembly (Crew Station) Removal
413
Gasper Assembly Crew Station
413
Gasper Assembly (Passenger Compartment) Installation
414
Gasper Assembly (Passenger Compartment) Removal
414
Gasper Assembly, Crew Station (Overhead) Installation
414
Gasper Assembly, Crew Station (Overhead) Removal
414
Gasper Assembly, Crew Station Overhead
414
Gasper Assembly, Passenger Compartment
414
Heat / Defog System
415
Description and Operation
417
Aft Cabin Heat Ejector
417
Engine Bleed Air Check Valve
417
Flow Control Shutoff Valve
417
Heat / Defog Bleed Air Tubes
417
Heat / Defog System
417
Heat / Defog Valve
417
Heat Flow Control Valve
417
Heater Control Cable
417
Defog Manifolds
418
Foot Heater Control Cable
418
Foot Heater Valves
418
Heat / Defog Control Cable
418
Heat / Defog Ejector
418
Plenum Heat / Defog Hoses
418
Fault Isolation
421
Heat / Defog System Troubleshooting
421
Removal/Installation
425
Heat/Defog Ejector
425
Heat/Defog Ejector Installation
425
Heat/Defog Ejector Removal
425
Heat/Defog Valve
426
Heat/Defog Valve Installation
426
Heat/Defog Valve Removal
426
Heat/Defog Control Cable
427
Heat/Defog Control Cable Installation
427
Heat/Defog Control Cable Removal
427
Defog Manifold
429
Defog Manifold Installation
429
Defog Manifold Removal
429
Foot Heater Valve
429
Foot Heater Valve Installation
429
Foot Heater Valve Removal
429
Foot Heater Cable
430
Foot Heater Cable Installation
430
Foot Heater Cable Removal
430
Aft Cabin Heat Ejector
431
Aft Cabin Heat Ejector Installation
431
Aft Cabin Heat Ejector Removal
431
Flexible - Heater Control Cable
432
Flexible - Heater Control Cable Assembly
432
Flexible - Heater Control Cable Assembly Removal
432
Heating System Flow Control Valve Single Ball
432
Heating System Flow Control Valve Single Ball Installation
432
Heating System Flow Control Valve Single Ball Removal
432
Engine Bleed Air Check Valve (900 CONFIG)
435
Engine Bleed Air Check Valve Installation
435
Engine Bleed Air Check Valve Removal
435
Flow Control Shutoff Valve Assembly (900 CONFIG)
436
Flow Control Shutoff Valve Assembly Installation
436
Flow Control Shutoff Valve Assembly Removal
436
Valve to Deck Tube Assembly (900 CONFIG)
437
Valve to Deck Tube Assembly Installation
437
Valve to Deck Tube Assembly Removal
437
Engine Bleed Air Check Valve (902 CONFIG)
439
Engine Bleed Air Check Valve Installation
439
Engine Bleed Air Check Valve Removal
439
Flow Control Shutoff Valve Assembly (902 CONFIG)
439
Flow Control Shutoff Valve Assembly Installation
439
Flow Control Shutoff Valve Assembly Removal
439
Valve to Deck Tube Assembly (902 CONFIG)
440
Valve to Deck Tube Assembly Installation
440
Valve to Deck Tube Assembly Removal
440
Threadless Flexible Coupling Seal Assembly (900 CONFIG)
443
Threadless Flexible Coupling Seal Installation
443
Heat/Defog Tube Assembly
444
Heat/Defog Tube Assembly Installation
444
Heat/Defog Tube Assembly Removal
444
Inspection/Test
449
Control Cables Inspection (Area 1 and 2)
449
Heat/Defog System Bleed Air Engine/Firewall Inspection (Area 5)
449
Heat/Defog System Inspection
449
Heat/Defog Tube Assemblies Inspection (Area 6)
449
Under Floor Tube Assemblies Inspection (Area 1 and 2)
449
Aft Cabin Heat Ejector Inspection (Area 2)
450
Defog Manifold Inspection (Area 1)
450
Flow Control Single Ball Valve Inspection (Area 2)
450
Foot Heater Valves Inspection (Area 1)
450
Heat/Defog Ejector Inspection (Area 1)
450
Heat/Defog Valve Inspection (Area 1)
450
Rubber Ducts and Hoses Inspection (Area 1)
450
Heat/Defog System Leak Check Functional Test
454
Air Conditioning System
457
Components
459
Compressor Assembly
459
Lines and Tubing
460
Condenser Fans (EARLY CONFIG)
460
Cooling Blowers (CURRENT CONFIG)
460
Condenser
460
Receiver Dehydrator
460
Sight Glass
460
High Pressure Switch
460
Low Pressure Switch
460
Thermostatic Switch
461
Thermostatic Expansion Valve
461
Evaporator Assembly
461
Evaporator Fan
461
Three-Way Valve Duct Assembly
461
Three Way Valve
461
Three-Way Valve Control Cable
461
Fault Isolation
467
Air-Conditioning System Troubleshooting
467
Early Config
467
Removal / Installation
475
Compress Assembly Installation
475
Compressor Assembly
475
Compressor Assembly Removal
475
Operation Without the Compressor Assembly Installed
475
Three-Way Valve Cable
479
Three-Way Valve Cable Installation
479
Three-Way Valve Cable Removal
479
Three-Way Valve Duct Assembly
479
Three-Way Valve Duct Assembly Removal
479
Three-Way Valve Duct Assembly Installation
479
Evaporator Fan
481
Evaporator Fan Removal
481
Evaporator Fan Installation
481
Evaporator Assembly (EARLY CONFIG)
483
Evaporator Removal
483
Evaporator Installation
484
Evaporator Outlet Shroud (EARLY CONFIG)
483
Outlet Shroud Removal
483
Outlet Shroud Installation
483
Expansion Valve (EARLY CONFIG)
484
Expansion Valve Removal
484
Expansion Valve Installation
484
Evaporator Aft Mounting Bracket (EARLY CONFIG)
485
Bracket Installation
486
Evaporator Inlet Shroud (EARLY CONFIG)
485
Inlet Shroud Removal
485
Inlet Shroud Installation
485
Expansion Valve Strainer (EARLY CONFIG)
485
Strainer Removal
485
Strainer Installation
485
Thermostatic Switch (EARLY CONFIG.)
485
Thermostatic Switch Removal
485
Thermostatic Switch Installation
485
Evaporator Assembly (CURRENT CONFIG)
488
Evaporator Removal
488
Evaporator Installation
489
Evaporator Inlet Shroud (CURRENT CONFIG)
488
Inlet Shroud Removal
488
Inlet Shroud Installation
488
Evaporator Outlet Shroud (CURRENT CONFIG)
489
Outlet Shroud Removal
489
Outlet Shroud Installation
489
Thermostatic Switch (CURRENT CONFIG)
490
Thermostatic Switch Installation
490
Thermostatic Switch Removal
490
Condenser (EARLY CONFIG)
493
Condenser Fan (EARLY CONFIG)
493
Condenser Fan Installation
493
Condenser Fan Removal
493
Condenser Installation
493
Condenser Removal
493
Condenser Transition Duct (EARLY CONFIG)
493
Condenser Transition Duct Installation
493
Condenser Transition Duct Removal
493
Condenser Exit Screen (EARLY CONFIG)
494
Condenser Inlet Screen (EARLY CONFIG)
494
Exit Screen Installation
494
Exit Screen Removal
494
Inlet Screen Installation
494
Inlet Screen Removal
494
Condenser (CURRENT CONFIG)
497
Condenser Installation
497
Condenser Removal
497
Bracket Removal
501
Receiver Dehydrator
501
Receiver Dehydrator Bracket
501
Receiver Dehydrator Installation
501
Receiver Dehydrator Removal
501
Bracket Installation
502
Low-Pressure Switch
505
Low-Pressure Switch Installation
505
Low-Pressure Switch Removal
505
High-Pressure Switch
506
High-Pressure Switch Removal
506
High-Pressure Switch Installation
506
Compressor Inlet Hose
506
Inlet Hose Removal
506
Inlet Hose Installation
506
Compressor Outlet Hose
506
Outlet Hose Removal
506
Outlet Hose Installation
506
High-Pressure Tubes (EARLY CONFIG)
507
MID-Section to Evaporator Tube Removal
507
MID-Section to Evaporator Tube Installation
507
High-Pressure Switch to MID-Section Tube Removal
507
High-Pressure Switch to MID-Section Tube Installation
507
Receiver Dehydrator to High-Pressure Switch Tube Removal
507
Receiver Dehydrator to High-Pressure Switch Tube Installation
508
Receiver Dehydrator to Deck Hose Removal
508
Receiver Dehydrator to Deck Hose Installation
508
Baggage Closet to Deck Tube Removal
508
Baggage Closet to Deck Tube Installation
508
Deck to Baggage Closet Tube Removal
509
Deck to Baggage Closet Tube Installation
509
Upper Deck Elbow Removal
509
Upper Deck Elbow Installation
509
Baggage Closet Tube Removal
509
Baggage Closet Tube Installation
510
Keel Beam to Floor Tube Removal
510
Keel Beam to Floor Tube Installation
510
Floor to Keel Beam Tube Removal
510
Floor to Keel Beam Tube Installation
510
Condenser to Keel Beam Tube Removal
510
Condenser to Keel Beam Tube Installation
511
Keel Beam to Condenser Tube Removal
511
Keel Beam to Condenser Tube Installation
511
High-Pressure Tubes (CURRENT CONFIG)
511
Evaporator to Sight Glass Tube Removal
511
Evaporator to Sight Glass Tube Installation
511
Sight Glass Removal
511
Sight Glass Installation
512
MID-Section to Receiver Dehydrator Tube Installation
512
MID-Section to Receiver Dehydrator Tube Removal
512
Receiver Dehydrator to Tee Tube Removal
512
Sight Glass to MID-Section Tube Installation
512
Sight Glass to MID-Section Tube Removal
512
Left Condenser to High-Pressure Switch Tube Removal
513
Left Condenser to Tee Tube Installation
513
Left Condenser to Tee Tube Removal
513
Receiver Dehydrator to Tee Tube Installation
513
Right Condenser to Tee Tube Installation
513
Right Condenser to Tee Tube Removal
513
High-Pressure Switch to Tee Tube Installation
514
High-Pressure Switch to Tee Tube Removal
514
Left Condenser to High-Pressure Switch Tube Installation
514
Tee to Right Condenser Tube Installation
514
Tee to Right Condenser Tube Removal
514
ECS Evaporator to MID-Section Tube Removal
517
ECS MID-Section to Low-Pressure Switch Tube Installation
517
ECS MID-Section to Low-Pressure Switch Tube Removal
517
Low-Pressure Lines (EARLY CONFIG)
517
ECS Evaporator to MID-Section Tube Installation
518
ECS Evaporator to MID-Section Tube Removal
521
ECS MID-Section to Low-Pressure Switch Tube Installation
521
ECS MID-Section to Low-Pressure Switch Tube Removal
521
Low-Pressure Lines (CURRENT CONFIG)
521
ECS Evaporator to MID-Section Tube Installation
522
Inspection/Test
523
Air Conditioning System Inspection
523
Evaporator Assembly Inspection
523
Freon Compressor Inspection
523
High Pressure Switch Inspection
523
Low Pressure Switch Inspection
523
Receiver Dehydrator Inspection
523
Crew Compartment
527
Crew Compartment
537
Description and Operation
539
Crew Compartment Interior
539
Crew Seats
539
Equipment / Furnishings - General
539
Five-Point Restraint System
539
Seat Cushions
539
Fault Isolation
543
Interior Assemblies Troubleshooting
543
Removal / Installation
545
Crew Seat Assembly
545
Crew Seat Assembly Installation
545
Crew Seat Assembly Removal
545
Restraint System
545
Restraint System (Harness) Installation
545
Restraint System (Harness) Removal
545
Seat Cushion Installation
545
Seat Cushion Removal
545
Seat Cushions, Back Rest and Pan
545
Adjustment Rail Assembly Installation
546
Adjustment Rail Assembly Removal
546
Adjustment Rail Assembly, Crew Seat
546
Seat Back Assembly
546
Seat Back Assembly Installation
546
Seat Back Assembly Removal
546
Cable Roller
547
Cable Roller Removal
547
Seat Pan Assembly
547
Seat Pan Assembly Installation
547
Seat Pan Assembly Removal
547
Upright Support Assembly
547
Upright Support Assembly Installation
547
Upright Support Assembly Removal
547
Cable Roller Installation
548
Aft Rail Holder Assembly
548
Aft Rail Holder Assembly Removal
548
Aft Rail Holder Assembly Installation
549
Diagonal Support
548
Diagonal Support Removal
548
Diagonal Support Installation
548
Lock System Assembly
548
Lock System Assembly Removal
548
Lock System Assembly Installation
548
Forward Rail Holder
549
Forward Rail Holder Removal
549
Forward Rail Holder Installation
549
Forward Roller Assembly
549
Forward Roller Assembly Removal
549
Forward Roller Assembly Installation
549
Aft Roller Assembly
550
Aft Roller Assembly Removal
550
Aft Roller Assembly Installation
550
Side Tube
550
Side Tube Removal
550
Side Tube Installation
550
Tie Tube Assembly
550
Tie Tube Assembly Removal
550
Tie Tube Assembly Installation
550
Attenuation Tube
551
Attenuation Tube Removal
551
Attenuation Tube Installation
551
Fixed Fitting Assembly
551
Fixed Fitting Assembly Removal
551
Fixed Fitting Assembly Installation
551
Coat Hook
553
Top Panel Removal
555
Top Panel Installation
555
Door Panel Installation
556
Door Panel Removal
556
Door Panel, Cockpit
556
In-Fill Panel
556
In-Fill Panel Installation
556
In-Fill Panel Removal
556
Roof Panel
556
Roof Panel Installation
556
Roof Panel Removal
556
Support, Headset Jack
556
Inspection / Test
559
Crew Compartment
559
Seat Energy Absorption System (EAS) Inspection
559
Seat Inspection (Area 1)
559
Seat Restraint System Inspection (Area 1)
560
Trim Inspection (Area 1)
561
Seat Operational Test
562
Seat Restraint System Operational Test
562
Cabin Compartment
563
Description and Operation
565
Cabin Compartment Equipment / Furnishings
565
Cabin Seats
565
Equipment / Furnishings - General
565
Restraint System - Cabin Seats
565
Tie Downs - Cabin Compartment
565
Fault Isolation
571
Interior Assemblies Troubleshooting
571
Removal / Installation
573
Cabin Seat Assembly
573
Cabin Seat Assembly Installation
573
Cabin Seat Assembly Removal
573
Cabin Seat Fabric Assembly
573
Cabin Seat Fabric Removal
573
Restraint System
573
Restraint System Installation
573
Restraint System Removal
573
Cabin Seat Fabric Installation
574
Acoustic Insulation (Roof)
575
Acoustic Insulation Installation
575
Acoustic Insulation Removal
575
Cabin Carpet (Commercial and Business)
575
Insulation (Wall) Panels (Commercial and Utility)
575
Insulation Panel Installation
575
Insulation Panel Removal
575
Wall Panel Installation
575
Wall Panel Removal
575
Wall Panels (902 CONFIG) (Business)
575
Area Light Installation
576
Area Light Removal
576
Area Light, Cabin Roof
576
Center Roof Panel (Commercial and Business)
576
Center Roof Panel Installation
576
Center Roof Panel Removal
576
Forward and Aft Roof Panels (Commercial and Business)
576
Forward and Aft Roof Panels Installation
576
Forward and Aft Roof Panels Removal
576
Light Support Plate
576
Closeout Panels
577
Light Support Units
577
Light Support Units Installation
577
Light Support Units Removal
577
Passenger Service Unit (PSU) Panels, Forward and Aft (Commercial and Business)
577
PSU Panels Installation
577
PSU Panels Removal
577
Soundproofing (902 CONFIG) (Business)
577
Soundproofing Installation
577
Soundproofing Removal
577
Closeout Panels Installation
578
Door Panel and Trapping Strip
578
Door Panel and Trapping Strip Installation
578
Door Panel and Trapping Strip Removal
578
Window Reveal
578
Window Reveal Installation
578
Window Reveal Removal
578
Area Light Installation
580
Area Light Removal
580
Area Light, Cabin Roof
580
Cabin Carpet (Utility)
580
Cabin Carpet Installation
580
Cabin Carpet Removal
580
Light Support Plate
580
Roof Panel (Utility)
580
Roof Panel Installation
580
Roof Panel Removal
580
Closeout Panels
581
Closeout Panels Installation
581
Closeout Panels Removal
581
Door Panel and Trapping Strip
581
Door Panel and Trapping Strip Removal
581
Light Support Plate Installation
581
Cabin Compartment
585
Inspection / Test
585
Seat Inspection (Area 2)
585
Seat Energy Absorption System (EAS) Inspection
586
Seat Restraint System Inspection (Area 2)
587
Trim Inspection (Area 2)
587
Seat Operational Test
588
Seat Restraint System Operational Test
588
Baggage Compartment Interior Trim
589
Description and Operation
591
Baggage Compartment Interior
595
Fault Isolation
595
Interior Troubleshooting
595
Carpet Panel
597
Carpet Panel Installation
597
Carpet Panel Removal
597
Closeout Panel Assemblies
597
Closeout Panels Installation
597
Closeout Panels Removal
597
Insulation Panel (Trim)
597
Insulation Panel Installation
597
Insulation Panel Removal
597
Removal / Installation
597
Area Light Assembly Installation
598
Door Trim Panel
598
Door Trim Panel Installation
598
Door Trim Panel Removal
598
Soundproofing Kit
598
Soundproofing Removal
598
Cargo Hook Inspection
615
Inspection for the Aft LH and Aft RH Saddle Assemblies
617
Cable (Wire Rope) Inspection
619
Cargo Hook System Functional Test
619
Cargo Hook System Tests
619
Cargo Hook System Operational Test
620
Emergency Equipment
621
Description and Operation
623
Emergency First Aid Kit
623
First Aid Kit
623
First Aid Kit Contents
623
First Aid Kit
625
First Aid Kit Inspection
625
Maintenance Practices
625
Rescue Hoist
627
Description
629
Description and Operation
629
Rescue Hoist
629
Operation
630
Install Hoist, Support and Strut
633
Maintenance Practices
633
Rescue Hoist Installation
633
Assist Handel Installation
635
Fairing Installation
635
Guard Installation, RH
636
Skid Guard Installation
636
Float Guard Installation, Rescue Hoist
637
Assist Handle Removal
639
Fairing Removal
639
Hoist Removal
639
Skid Guard Removal
639
Float Guard Removal
640
Maintenance Practices
641
Hoist Fluid Servicing
641
Servicing Instructions
641
Inspection / Test
643
Electrical System Functional Test
643
Hoist System Inspection
643
Rescue Hoist
643
Repair
645
Repair Instructions
645
Hinged Avionics Shelf
647
Description and Operation
649
Hinged Avionics Shelf
649
Avionics Shelf Channel
651
Avionics Shelf Channel Installation
651
Avionics Shelf Channel Removal
651
Hinged Avionics Shelf
651
Hinged Avionics Shelf Installation
651
Hinged Avionics Shelf Removal
651
Support Assembly
651
Support Assembly Installation
651
Support Assembly Removal
651
Hinged Avionics Shelf Inspection
653
General (Soft) Insulation Panel Removal
553
Insulation Panel Removal
553
Insulation Panel Installation
553
Overheat Bleed Air Leak Detection (Heat/Defog) System/Deck and Engine Area Fire/Overheat Detection System
657
Overheat Bleed Air Leak Detection (Heat/Defog) System
661
Description and Operation
663
Overheat Bleed Air Leak Detection (Heat/Defog) System
663
Overheat Bleed Air Leak Detection Components
663
Overheat Control Unit
663
Overheat Detection Cable
663
Fault Isolation
665
Overheat Bleed Air Leak Detection System Troubleshooting
665
Maintenance Practices
667
Overheat Bleed Air Leak Detection System Cable Test
667
Overheat Bleed Air Leak Detection System Inspection
667
Overheat Bleed Air Leak Detection System Inspection/Test
667
(Heat/Defog)
668
Overheat Bleed Air Leak Detection Cable (Heat/Defog)
668
Overheat Bleed Air Leak Detection Cable Installation
668
Overheat, Bleed Air Leak Detection Cable Removal
668
Overheat Bleed Air Leak Detection Control
670
Overheat Bleed Air Leak Detection Control Installation
670
Overheat Bleed Air Leak Detection Control Removal
670
Deck and Engine Area Fire/Overheat Detection System
671
Description and Operation
673
Deck and Engine Area Fire/Overheat Detection Components
673
Deck and Engine Area Fire/Overheat Detection System
673
Fire Control Unit
673
Fire/Overheat Detection Cable
673
Installation Brackets
673
Fault Isolation
675
Deck and Engine Area Fire/Overheat Detection Troubleshooting
675
Maintenance Practices
679
Deck and Engine Area Fire/Overheat Detection System Inspection/Test
679
Deck and Engine Fire/Overheat Detection Cable Test
679
Deck and Engine Fire/Overheat Detection Inspection
679
Deck Fire/Overheat Detection Cable
680
Deck Fire/Overheat Detection Cable Installation
680
Deck Fire/Overheat Detection Cable Removal
680
Engine Fire/Overheat Detection Cable (Typical)
682
Engine Fire/Overheat Detection Cable Installation
682
Engine Fire/Overheat Detection Cable Removal
682
Deck and Engine Fire/Overheat Control (Typical)
684
Fire/Overheat Control Unit Installation
684
Fire/Overheat Control Unit Removal
684
Smoke Detection System
685
Maintenance Practices
687
Description
687
Description and Operation
687
Operation
687
Removal
688
Smoke Detector Removal and Installation
688
Installation
689
Inspection and Test
690
Emergency Fire Extinguisher (Hand Held)
691
Maintenance Practices
693
Cabin-Mounted Emergency Fire Extinguishers
693
Description and Operation
693
Emergency Fire Extinguisher
693
Fault Isolation
693
Fire Extinguishers
693
Installation
694
Installation (Left / Right Sides Typical)
694
Removal
694
Removal (Left / Right Sides Typical)
694
Removal / Installation of the Emergency Fire Extinguisher
694
Removal / Installation of the Fire Extinguisher Bracket
694
Removal / Installation of the Optional Cabin-Mounted Emergency Fire Extinguisher(S)
694
Removal / Installation of the Optional Fire Extinguisher Brackets
694
Emergency Fire Extinguisher
696
Emergency Fire Extinguisher Operation
696
Fire Extinguisher Bracket
696
Inspection / Check
696
Installation (Left / Right Sides Typical)
696
Operation
696
Removal (Left / Right Sides Typical)
696
Removal / Installation of the Optional Cabin-Mounted Brackets
696
Fire Extinguisher System
697
Dual Valves/Outlet Ports
699
Filler Ports
699
Fire Bottle
699
Fire Extinguisher System Components
699
Pressure Gauges
699
System Tubing
699
Fault Isolation
701
Fire Extinguisher System Troubleshooting
701
Maintenance Practices
703
Fire Extinguisher System Inspection
703
Discharge Cartridge Bridgewire Resistances Test
704
Service Life Limit of Discharge Cartridges
704
Fire Bottle
705
Hydrostatic Testing of Fire Bottle
705
Weight Verification of Fire Bottle
705
Shipment of Fire Bottles and Discharge Cartridges
705
Shipment of Charged Fire Bottles
705
Shipment of Discharge Cartridge
705
Fire Bottle Assembly
706
Fire Bottle Assembly Installation
706
Fire Bottle Assembly Removal
706
Fire Extinguisher Discharge Cartridge
707
Discharge Cartridge Installation
707
Discharge Cartridge Removal
707
Discharge Tube Assembly
707
Discharge Tube Assembly Installation
707
Discharge Tube Assembly Removal
707
Distribution Tube Assembly
708
Distribution Tube Assembly Installation
708
Distribution Tube Assembly Removal
708
Fuel System
713
Fuel System
721
Description and Operation
723
Fuel Cell
723
Fuel Storage Subsystem
723
Fuel System
723
Fuel Quantity Probes
724
Fuel Sump Drain Valves
724
Fuel Vents
724
Gravity Filler Port Fueling/Defueling
724
Fuel Booster Pumps
725
Fuel Distribution Subsystem
725
Fuel Supply Lines
725
Fuel Pressure Switch
726
Fuel Shutoff / Crossfeed
726
Fuel Transfer System (902 CONFIG)
726
Fault Isolation
731
Fuel System Troubleshooting
731
Maintenance Practices
743
Contaminated Fuel Cell Procedure (900 CONFIG)
743
Contaminated Fuel Cell Procedure (902 CONFIG)
743
Fuel Cell
743
General
743
Removal/Installation
747
Fuel Cell
747
Fuel Cell Removal
747
Fuel Cell Installation
748
Fuel Cell Access Cover
754
Fuel Cell Access Cover Installation
754
Fuel Cell Access Cover Removal
754
Centrifugal Fuel Booster Pump
755
Centrifugal Fuel Booster Pump Removal
755
Centrifugal Fuel Booster Pump Installation
756
Centrifugal Fuel Booster Pump Umbrella Shaped Check Valve Installation
757
Centrifugal Fuel Booster Pump Umbrella Shaped Check Valve Removal
757
Centrifugal Fuel Booster Pump Cartridge Replacement
759
Fuel Booster Pump Cartridge Installation
759
Fuel Booster Pump Cartridge Removal
759
Forward Fuel Gauging Probe
761
Forward Fuel Gauging Probe Removal
761
Forward Fuel Gauging Probe Installation
762
Aft Fuel Gauging Probe
762
Aft Fuel Gauging Probe Removal
762
Aft Fuel Gauging Probe Installation
763
Gravity Fill Port Filler Neck
765
Gravity Fill Port Filler Neck Installation
765
Gravity Fill Port Filler Neck Removal
765
Fuel Fill Port Check Valve Assembly
766
Fuel Fill Port Check Valve Assembly Installation
766
Fuel Fill Port Check Valve Assembly Removal
766
Range Extender
768
Range Extender Installation
768
Range Extender Removal
768
Single Port Fuel Vent Float/Rollover Valve
769
Single Port Fuel Vent Float/Rollover Valve Installation
769
Single Port Fuel Vent Float/Rollover Valve Removal
769
Dual Port Fuel Vent Float/Rollover Valve
771
Dual Port Fuel Vent Float/Rollover Valve Installation
771
Dual Port Fuel Vent Float/Rollover Valve Removal
771
Fuel Vent Components Installation
774
Fuel Vent Components Removal
774
Fuel Vent System Components
774
Fuel Sump Drain Valve
777
Fuel Sump Drain Valve Control Assembly (Fwd and Aft)
777
Fuel Sump Drain Valve Control Assembly Removal
777
Fuel Sump Drain Valve Installation
777
Fuel Sump Drain Valve Removal
777
Fuel Sump Drain Valve Control Assembly Installation
778
Fuel Cell Frangible Valve
779
Fuel Cell Frangible Valve Installation
779
Fuel Cell Frangible Valve Removal
779
Fuel Interconnect Tee Fitting
782
Fuel Interconnect Tee Fitting Installation
782
Fuel Interconnect Tee Fitting Removal
782
Fuel Pressure Switch Assembly
783
Fuel Pressure Switch Assembly Removal
783
Fuel Pressure Switch Assembly Installation
784
Fuel Shut-Off Valve Assembly
785
Fuel Shut-Off Valve Assembly Removal
785
Fuel Shut-Off Valve Assembly Installation
786
Crossfeed Fuel Shut-Off Valve Assembly Removal
787
Crossfeed Fuel Shut-Off Valve Assembly Installation
788
Engine Deck Frangible Valve
789
Engine Deck Frangible Valve Removal
789
(900 Config)
789
Engine Deck Frangible Valve Installation
790
Engine Fuel Feed Hose
792
Engine Fuel Feed Hose Removal
792
Engine Fuel Feed Hose Installation
792
Fuel Supply Tubes, Hoses and Shrouds
794
Fuel Supply Tubes, Hoses and Shrouds Removal
794
Fuel Supply Tubes, Hoses and Shrouds Installation
794
Lower Fuel Supply Hoses and Shrouds (900 CONFIG)
795
Lower Fuel Supply Hoses and Shrouds, Supplemental Fuel System, Removal
797
Lower Fuel Supply Hoses and Shrouds, Supplemental Fuel System, Installation
798
In-Line Check Valve
804
Disassembly
804
Assembly
804
Leak Check and Functional Test
805
Jet Pump
806
Jet Pump Disassembly
806
Jet Pump Assembly
806
General Inspections for the Fuel Cell
807
Fuel Cell Inspection - Fuselage Bottom
807
Fuel Cell Inspection - Fuselage Cavity
807
Fuel Cell Inspection - Internal
808
Inspection of the Fuel Vent System
810
Inspections for the Fuel Vent System
810
Inspection of the Engine Fuel Feed Hose
811
Inspection of the Vapor Shroud Box, Cover Assembly and Vapor Shroud Hose
811
Inspections for the Fuel Supply System
811
Fuel Cell Leak Check/Pressure Test - Method 1
813
Fuel Cell Leak Check/Pressure Tests
813
Fuel Cell Leak Check/Pressure Test - Method 2
817
Fuel Supply Vapor Shroud Leak Check/Pressure Test
821
Fuel Supply Vapor Shroud Leak Check/Pressure Test (900 CONFIG)
821
Fuel Supply Vapor Shroud Leak Check/Pressure Test (900 CONFIG) with Supplemental Fuel System
822
Fuel Supply Vapor Shroud Leak Check/Pressure Test (902 CONFIG)
824
Operation Test of the Fuel System
826
Operational Tests for the Fuel System
826
Operational Test of the Fuel Booster Pump
830
Operational Test of the Fuel Shut-Off Valve
830
Operational Tests for the Fuel Distribution System
830
Operational Test of the Crossfeed Shut-Off Valve (900 CONFIG)
831
Functional Test of the Fuel Quantity Indication System
832
Functional Tests for the Fuel Quantity Indication System
832
US Gallon/3.785 Liters
833
Integrity Test of the Longitudinal Baffle of the Fuel Cell (902 CONFIG)
835
Tests for the Fuel Cell
835
Inspections for the Fuel Cell Baffle Cord
836
Cord Deflection Inspection
836
Operational Tests for the Fuel Transfer System (902 CONFIG)
839
Normal Ground Attitude (3 Degrees Nose Up, 0 Degrees Roll)
839
Normal Cruise Attitude (5 Degrees Nose Down, 0 Degrees Roll)
840
Functional Tests for the Low Fuel Light
842
Functional Test of the Low Fuel Light (900 CONFIG)
842
Repairs
843
Fuel Cell
843
General
843
Fuel Cell Repair
843
Damage Limitations
843
Inner-Liner/Outer-Ply Damage
843
Scuff Mark, Chafing, or Snag Damage
843
Supplemental Fuel System (Option)
845
Description and Operation
847
General
847
Supplemental Fuel Tank Installation
847
Supplemental Fuel System Fuel Supply
847
Supplemental Fuel System Fuel Vent
847
Supplemental Fuel System Fuel Quantity
847
Fault Isolation
851
Supplemental Fuel System Troubleshooting
851
Removal and Installation
853
Supplemental Fuel Transfer Pump
853
Supplemental Fuel Transfer Pump Installation
853
Supplemental Fuel Transfer Pump Removal
853
Supplemental Fuel Tank Filler Neck Adapter
855
Supplemental Fuel Tank Filler Neck Adapter Installation
855
Supplemental Fuel Tank Filler Neck Adapter Removal
855
Supplemental Fuel System Gravity Fill Check Valve
856
Supplemental Fuel System Gravity Fill Check Valve Installation
856
Supplemental Fuel System Gravity Fill Check Valve Removal
856
Supplemental Fuel System Filler Neck
857
Supplemental Fuel System Filler Neck Installation
857
Supplemental Fuel System Filler Neck Removal
857
Fuel Tank
858
Supplemental Fuel System Quantity Transmitter
858
Supplemental Fuel System Quantity Transmitter Removal
858
Supplemental Fuel System Quantity Transmitter Installation
859
Supplemental Fuel Tank Cover
859
Supplemental Fuel Tank Cover Removal
859
Supplemental Fuel Tank
860
Supplemental Fuel Tank Cover Installation
860
Supplemental Fuel Tank Removal
860
Supplemental Fuel Check Valve (CURRENT CONFIG)
861
Supplemental Fuel Check Valve Removal
861
Supplemental Fuel Tank Installation
861
Supplemental Fuel Check Valve Installation
862
Supplemental Fuel Tank Foam Support
866
Supplemental Fuel Tank Foam Support Installation
866
Supplemental Fuel Tank Foam Support Removal
866
Supplemental Fuel Transfer System
867
Supplemental Fuel Transfer System Removal
867
Supplemental Fuel Transfer System Installation
868
Inspection/Test
871
Supplemental Fuel System Inspection
871
Supplemental Fuel Tank Inspection - Fuselage External
871
Supplemental Fuel Tank Inspection - Fuselage Internal
871
Supplemental Fuel Cavity Inspection
872
Supplemental Fuel Transfer Inspection
872
Supplemental Fuel Tank Leak Check/Pressure Test
873
Supplemental Fuel Tank Leak Check/Pressure Test Method 1 (Requires Floor Panel Removal)
873
Supplemental Fuel Tank Leak Check/Pressure Test Method 2 (Does Not Require Floor Removal)
875
Supplemental Fuel Quantity Operational Test
876
Supplemental Fuel Transfer Operational Test
877
Modification/Repair
879
Main Fuel Tank Cover Modification
879
Aft Vent Tube Modification
880
Right Outboard Baggage Floor Panel Modification
881
Supplemental Fuel Tank Support Foam Repair
882
Supplemental Fuel Tank Cavity Vapor Barrier Repair
882
Fuel Neck Cover Seal Replacement
882
Supplemental Fuel Check Valve Modification
883
Hydraulic System
889
Hydraulic System
891
Description and Operation
893
Hydraulic Components
893
Hydraulic System
893
Manifold/Reservoir Assemblies
893
Variable Delivery Pumps
893
Distribution System
894
GSE Panels
894
Hand Pump (Optional)
897
Fault Isolation
899
Hydraulic System Troubleshooting
899
Maintenance Practices
903
Hydraulic System Inspection
903
Hydraulic System Inspection/Test
903
Hydraulic System Pressure Leak Test
903
Hydraulic System Functional Test (with GSE Pressure)
904
Hydraulic System Operational Test (Aircraft Ground Run)
904
Hydraulic System Static Leak Test
904
External Hydraulic Pressure Application
906
Hydraulic System Pressure Application
906
Hydraulic Ground Support Equipment (GSE) Panel
907
Hydraulic GSE Panel Inspection
907
Hydraulic GSE Panel Installation
907
Hydraulic GSE Panel Removal
907
Hydraulic Pump
908
Hydraulic Pump Removal
908
Hydraulic Pump Inspection
909
Hydraulic Pump Installation
909
Hydraulic Manifold/Reservoir
911
Hydraulic Manifold/Reservoir Removal
911
Hydraulic Manifold/Reservoir Inspection
911
Hydraulic Manifold/Reservoir Installation
912
Hydraulic Manifold/Reservoir Filter and Bowl Assembly
913
Hydraulic Manifold/Reservoir Filter and Bowl Assembly Removal
913
Hydraulic Manifold/Reservoir Filter and Bowl Assembly Installation
913
Hydraulic Pressure Transducer
914
Hydraulic Pressure Transducer Removal
914
Hydraulic Pressure Transducer Inspection
914
Hydraulic Pressure Transducer Installation
914
Hydraulic Temperature Switch
915
Hydraulic Temperature Switch Removal
915
Hydraulic Temperature Switch Inspection
915
Hydraulic Temperature Switch Installation
915
Manifold Filter Bypass (Delta P) Indicator
917
Bypass (Delta P) Indicator Reset
917
Removal
917
Cleaning
917
Installation
919
Bleed Valve
919
Removal
919
System Select Solenoid
920
Removal
920
Installation
920
Hydraulic Hand Pump (Optional)
922
Removal
922
Landing Gear Assembly
927
Inspection
928
Installation
928
Landing Gear Assembly
931
Description and Operation
933
Forward and Aft Crosstubes
933
Forward and Aft Saddle Assemblies
933
Forward Spacer Fittings
933
Introduction
933
Side Stop Clamp Assemblies
933
Standard Landing Gear Assembly
933
Landing Gear Damper Assemblies
934
Skid Tubes
934
Fault Isolation
935
Standard Landing Gear Assembly Troubleshooting
935
Removal / Installation
937
Removal
937
Installation
941
Assembly and Disassembly of the Standard Landing Gear Assembly
947
Installation of the Forward Spacer Fittings
947
Removal of the Forward Spacer Fittings
947
Installation of the Damper Assemblies
948
Removal of the Damper Assemblies
948
Removal of the Skid Tube Assemblies
948
Installation of the Aft Crosstube
949
Installation of the Skid Tube Assemblies
949
Removal of the Aft Crosstube
949
Removal of the Forward Crosstube
949
Installation of the Forward Crosstube
950
Assembly and Disassembly of the LH and RH Skid Tube Assemblies
953
Installation of the Forward Abrasion Strips
953
Installation of the MID Abrasion Strips
953
Removal of the Forward Abrasion Strips
953
Removal of the MID Abrasion Strips
953
Installation of a Ground Handling Attach Point
954
Installation of the Aft Abrasion Strips
954
Removal of a Ground Handling Attach Point
954
Removal of the Aft Abrasion Strips
954
Inspection / Test
955
Aft and Forward Saddle Assemblies
955
Inspections
957
Aft LH and RH Side-Stop Clamp Assemblies
957
Forward LH and RH Side-Stop Clamp Assemblies
958
Inspection
958
Aft Crosstube Inspection
959
Inspections for the Standard Landing Gear Assembly
959
Forward Crosstube Inspection
960
Forward Spacer Fitting Inspection
961
Fluid Level Check of the Landing Gear Damper Assemblies
962
Landing Gear Damper Assembly Inspection
963
Skid Tube Assembly Inspection
965
Inspection of the Internal Surfaces of the Crosstubes
966
Inspection of the Mating Surfaces of the Crosstubes and Stop-Clamps
966
Repairs
969
Drain Port Repair
969
Landing Gear Damper Assemblies
969
Blend Repair
970
Left-Hand and Right-Hand Skid Tube Assemblies
970
Nonslip Surfaces
971
Repair and Installation
971
Aft Crosstube
973
Inspection and Blend Repair of Corrosion, Dents, Nicks, and Scratches
973
Forward Crosstube
975
Inspection and Blend Repair of Corrosion, Dents, Nicks, and Scratches
975
Aft Crosstube
977
Apply Corrosion Inhibitor to Internal Surfaces of Crosstubes
977
Forward Crosstube
977
Ground Handling Wheels
979
Maintenance Practices
981
Ground Handling Wheel Set
981
Attach Cradle
981
Description and Function
981
Hydraulic Jack
981
Main Frame Body
981
Steel Rims
981
Tires
981
Doors and Windows/Cockpit Door Assembly (with Outside Quick Release Pins)
985
Doors and Windows
991
Description and Operation
993
Baggage/Cargo Door Assembly
993
Cabin/Passenger Door Assemblies
993
Crew/Cockpit Door Assemblies
993
Doors and Windows - General
993
Fault Isolation
999
Doors Troubleshooting
999
Removal/Installation
1001
Cockpit Door Assembly
1001
Cockpit Door Assembly Installation
1001
Cockpit Door Assembly Quick Removal
1001
Cockpit Door Assembly Removal
1001
Cockpit Door Assembly (with Outside Quick Release Pins)
1002
Cockpit Door Assembly Installation (with Outside Quick Release Pins)
1002
Cockpit Door Assembly Quick Installation
1002
Cockpit Door Assembly Removal (with Outside Quick Release Pins)
1002
Flanged Housing Removal
1003
Gas Strut - Cockpit Door
1003
Gas Strut Installation
1003
Gas Strut Removal
1003
Hinge - Flanged Housing - Cockpit Door
1003
Flanged Housing Installation
1004
Fork Assembly Installation
1004
Fork Assembly Removal
1004
Fork Assembly, Cockpit Door
1004
Pull Rod Assembly
1004
Pull Rod Assembly Removal
1004
Pull Rod Assembly Installation
1005
Retaining Boss, Cockpit Door Release
1005
Retaining Boss Removal
1005
Retaining Boss Installation
1005
Stop Bracket, Cockpit Door Release
1005
Stop Bracket Removal
1005
Stop Bracket Installation
1005
Flanged Fitting, Cockpit Door Release
1006
Flanged Fitting Removal
1006
Flanged Fitting Installation
1006
Shaft, Cockpit Door Release
1006
Shaft Removal
1006
Shaft Installation
1006
Door Latch Mechanism, Cockpit (Original Configuration)
1007
Door Latch Mechanism Removal (Original Configuration)
1007
Door Latch Mechanism Installation (Original Configuration)
1008
Handle, Cockpit Door Release
1007
Handle Removal
1007
Handle Installation
1007
Door Latch Mechanism, Cockpit (New Configuration)
1009
Door Latch Mechanism Removal (New Configuration)
1009
Door Latch Mechanism Installation
1009
Cockpit Door Window
1010
Window Removal
1010
Window Installation
1010
Window Seal, Cockpit Door
1011
Seal Removal
1011
Seal Installation
1011
Cabin Door Assembly
1016
Cabin Door Assembly Removal
1016
Cabin Door Assembly Installation
1016
Door Upper Fitting Components
1016
Door Upper Fitting Components Removal
1016
Door Upper Fitting Components Installation
1017
Lower Aft Cabin Door Link
1017
Lower Aft Cabin Door Link Removal
1017
Lower Aft Cabin Door Link Installation
1017
Lower Aft Carriage
1017
Lower Aft Carriage Installation
1017
Lower Aft Carriage Removal
1017
Cabin Door Fairing
1018
Cabin Door Fairing Installation
1018
Cabin Door Fairing Removal
1018
Cabin Door, Door Stop
1018
Horizontal Lower Aft Carriage Track Roller
1018
Horizontal Track Roller Installation
1018
Horizontal Track Roller Removal
1018
Vertical Lower Aft Carriage Track Roller
1018
Vertical Track Roller Installation
1018
Vertical Track Roller Removal
1018
Cabin Door Stop Pad
1019
Door Stop Installation
1019
Lower Forward Cabin Door Pivot Lug
1019
Pivot Lug Installation
1019
Pivot Lug Removal
1019
Pivot Lug Track Vertical Roller Installation
1019
Pivot Lug Vertical Track Roller
1019
Pivot Lug Vertical Track Roller Removal
1019
Stop Pad Installation
1019
Stop Pad Removal
1019
Cabin Door Latch Mechanism (EARLY CONFIG)
1020
Door Latch Mechanism Installation and Rigging
1020
Door Latch Mechanism Removal
1020
Pivot Lug Horizontal Track Roller
1020
Pivot Lug Horizontal Track Roller Installation
1020
Pivot Lug Horizontal Track Roller Removal
1020
Bolting System Removal
1021
Cabin Door Bolting System (CURRENT CONFIG)
1021
Bolting System Installation and Rigging
1022
Cabin Door Window
1023
Window Removal
1023
Window Installation
1023
Cabin Door Fitting
1024
Cabin Door Fitting Removal
1024
Cabin Door Fitting Installation
1024
Baggage Door Assembly
1029
Baggage Door Assembly Removal
1029
Baggage Door Assembly Installation
1029
Door Strut Assembly
1029
Door Strut Assembly Removal
1029
Door Strut Assembly Installation
1029
Strut Bracket Hinge Half
1029
Strut Bracket Hinge Half Removal
1029
Strut Bracket Hinge Half Installation
1029
Door Latch Mechanism, Baggage
1030
Door Latch Mechanism Removal
1030
Door Latch Mechanism Installation
1030
Strut Bracket
1030
Strut Bracket Removal
1030
Strut Bracket Installation
1030
Lower Hinges, Door and Spoiler
1031
Lower Hinge Removal
1031
Lower Hinge Installation
1032
Hinge Stop
1032
Hinge Stop Removal
1032
Hinge Stop Installation
1032
Upper Hinge, Door
1032
Upper Door Hinge Removal
1032
Upper Door Hinge Installation
1032
Upper Hinge, Fuselage
1032
Upper Fuselage Hinge Removal
1032
Upper Fuselage Hinge Installation
1032
Door Seal
1035
Door Seal Removal
1035
Ignition System
1954
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MD Helicopters MD Explorer Specifications
General
Brand
MD Helicopters
Model
MD Explorer
Category
Toy
Language
English
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