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Siemens CU240B-2 Operating Instructions
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Maintain the minimum clearances to other components.
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Use the specified installation parts and components.
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Comply with the specified torques.
Installing
4.3 Installing Power Modules
Converter with the CU230P-2 Control Units
Operating Instructions, 09/2017, FW V4.7 SP9, A5E34257946B AE
65
64
66
Table of Contents
Table of Contents
3
Instructions
4
Changes in the Current Manual
5
Converter with the CU230P
6
Fundamental Safety
7
Messages
11
Fundamental Safety Instructions
15
General Safety Instructions
15
Equipment Damage Due to Electric Fields or Electrostatic Discharge
20
Warranty and Liability for Application Examples
21
Industrial Security
22
Residual Risks of Power Drive Systems
23
About the Manual
25
Introduction
25
Description
26
Guide through the Manual
26
Description
29
Identifying the Converter
30
Directives and Standards
31
Control Units
33
Power Module
34
Power Module for the SINAMICS G120P
35
Power Module for the SINAMICS G120
39
Accessories for Shielding
41
Components for the Power Modules
41
Line Filter
42
Line Reactor
44
Output Reactor
46
Sine-Wave Filter
51
DV/Dt Filter
52
Braking Module and Braking Resistor
53
Motors and Multi-Motor Drives that Can be Operated
55
EMC-Compliant Setup of the Machine or Plant
57
Installing
57
Control Cabinet
58
Cables
59
Electromechanical Components
62
Installing Reactors, Filters and Braking Resistors
63
Basic Installation Rules for Built-In Units
64
Installing Power Modules
64
Dimension Drawings, Drilling Dimensions for the PM230 Power Module, IP55
66
Dimension Drawings, Drilling Dimensions for the PM230 Power Module, IP20
68
Dimension Drawings, Drilling Dimensions for PM240P-2 Power Modules, IP20
71
Dimension Drawings, Drilling Dimensions for the Power Module PM330, IP20
73
Dimensioned Drawings, Drilling Dimensions for the PM240-2 Power Module, IP20
74
Dimensioned Drawings, Drilling Dimensions for the PM250 Power Module
76
Dimension Drawings, Drilling Dimensions for PM230 and PM240-2 Power Modules Utilizing Push-Through Technology
79
Connecting the Line Supply and Motor
83
TN Line System
84
TT Line System
85
IT System
86
Protective Conductor
87
Connecting the Inverter with the PM230 Power Module IP55
89
Connecting the Inverter with the PM230 Power Module
94
Connecting the Inverter with the PM330 Power Module
96
Connecting the Inverter with the PM240P-2 Power Module
97
Connecting an Inverter with the PM240-2 Power Module
99
Connecting the Inverter with the PM250 Power Module
103
Connecting the Motor to the Inverter in a Star or Delta Connection
105
Connecting the Interfaces for the Inverter Control
106
Plugging the Control Unit Onto the Power Module
106
Overview of the Interfaces
109
Fieldbus Interface Allocation
110
Terminal Strips
111
Factory Interface Settings
113
Default Setting of the Interfaces
115
Digital Inputs and Outputs on the PM330 Power Module
131
Wiring Terminal Strips
133
Connecting the Temperature Contact of the Braking Resistor
136
Communication Via PROFINET IO and Ethernet
137
Connecting the Inverter to PROFINET
137
Connecting the PROFINET Cable to the Inverter
138
What Do You Have to Set for Communication Via PROFINET
139
Connecting the Inverter to PROFIBUS
140
Installing GSDML
140
Connecting the PROFIBUS Cable to the Inverter
141
What Do You Have to Set for Communication Via PROFIBUS
141
Installing the GSD
142
Setting the Address
143
Commissioning
145
Commissioning Guidelines
145
Tools to Commission the Inverter
146
Collecting Motor Data
147
Preparing for Commissioning
147
Forming DC Link Capacitors
149
Inverter Factory Setting
151
Inserting the BOP-2
153
Quick Commissioning Using the BOP-2 Operator Panel
153
Start Quick Commissioning and Select the Application Class
154
Overview of Quick Commissioning
160
Quick Commissioning with Application Classes
160
Standard Drive Control
162
Dynamic Drive Control
164
Expert
167
Identifying the Motor Data and Optimizing the Closed-Loop Control
172
Creating a Project
174
Quick Commissioning with a PC
174
Transfer Inverters Connected Via USB into the Project
175
Go Online and Start Quick Commissioning
178
Select the Application Class
179
Standard Drive Control
181
Dynamic Drive Control
182
Expert
183
Identify Motor Data
186
Restoring the Factory Setting
189
Advanced Commissioning
191
Overview of the Inverter Functions
191
Sequence Control When Switching the Motor on and off
195
Adapt the Default Setting of the Terminal Strip
197
Digital Inputs
199
Digital Outputs
201
Analog Inputs
203
Analog Outputs
207
Controlling Clockwise and Counter-Clockwise Rotation Via Digital Inputs
210
Two-Wire Control, Method 1
212
Two-Wire Control, Method 2
213
Two-Wire Control, Method 3
214
Three-Wire Control, Method 1
215
Three-Wire Control, Method 2
216
Drive Control Via PROFIBUS or PROFINET
217
Receive Data and Send Data
217
Telegrams
218
Control and Status Word 1
220
Control and Status Word 3
223
NAMUR Message Word
225
Parameter Channel
226
Examples for Using the Parameter Channel
229
Extend Telegrams and Change Signal Interconnection
231
Acyclically Reading and Writing Inverter Parameters
233
Slave-To-Slave Communication
233
Drive Control Via USS
234
Drive Control Via Modbus RTU
237
Drive Control Via Ethernet/Ip
240
Drive Control Via Bacnet MS/TP
241
Drive Control Via P1
244
Essential Service Mode
245
Jogging
249
Switching over the Drive Control (Command Data Set)
250
Free Function Blocks
252
Overview
252
Select the Motor Standard
253
Selecting Physical Units
253
Selecting the System of Units
253
Selecting the Technological Unit of the Technology Controller
255
Setting the Motor Standard, System of Units and Technology Unit Using STARTER
255
Setpoints
258
Analog Input as Setpoint Source
259
Specifying the Setpoint Via the Fieldbus
260
Motorized Potentiometer as Setpoint Source
261
Fixed Speed Setpoint as Setpoint Source
263
Overview of Setpoint Processing
266
Setpoint Calculation
266
Invert Setpoint
267
Enable Direction of Rotation
268
Skip Frequency Bands and Minimum Speed
269
Speed Limitation
270
Ramp-Function Generator
271
PID Technology Controller
274
Application Examples for the Technology Controller
281
Free Technology Controllers
282
Multi-Zone Control
284
Cascade Control
288
Real Time Clock (RTC)
293
Alarms, Faults and System
294
Time Switch (DTC)
295
Motor Control
296
Reactor, Filter and Cable Resistance at the Inverter Output
296
V/F Control
297
Characteristics of U/F Control
299
Technical Data
299
Optimizing Motor Starting
302
Optimizing the Motor Startup for Application Class Standard Drive Control
304
Encoderless Vector Control
306
Structure of Vector Control Without Encoder (Sensorless)
306
Optimizing the Speed Controller
308
Electrically Braking the Motor
311
DC Braking
313
Compound Braking
316
Dynamic Braking
318
Braking with Regenerative Feedback to the Line
320
Overcurrent Protection
321
Inverter Protection Using Temperature Monitoring
322
Motor Protection with Temperature Sensor
325
Motor Protection by Calculating the Temperature
328
Motor and Inverter Protection by Limiting the Voltage
331
Monitoring the Driven Load
333
No-Load Monitoring
334
Stall Protection
334
Stall Protection
335
Torque Monitoring
336
Blocking Protection, Leakage Protection and Dry-Running Protection
337
Rotation Monitoring
339
Flying Restart - Switching on While the Motor Is Running
340
Automatic Restart
342
Kinetic Buffering (VDC Min Control)
346
Efficiency Optimization
348
Bypass
351
Hibernation Mode
357
Line Contactor Control
362
Calculating the Energy Saving for Fluid Flow Machines
364
Switchover between Different Settings
366
Saving the Settings and Series Commissioning
369
Backing up and Transferring Settings Using a Memory Card
370
Memory Cards
370
Saving Setting on Memory Card
371
Transferring the Setting from the Memory Card
375
Safely Remove the Memory Card
378
Activate Message for a Memory Card that Is Not Inserted
380
Saving the Settings to a PC
381
Saving Settings to an Operator Panel
383
Other Ways to Back up Settings
385
Write Protection
386
Know-How Protection
388
Extending the Exception List for Know-How Protection
391
Activating and Deactivating Know-How Protection
392
Alarms, Faults and System Messages
395
Operating States Indicated on Leds
396
System Runtime
398
Identification & Maintenance Data (I&M)
399
Alarms, Alarm Buffer, and Alarm History
400
Faults, Alarm Buffer and Alarm History
403
List of Alarms and Faults
407
Power Module
408
Corrective Maintenance
415
Spare Parts Compatibility
415
Replacing Inverter Components
416
Overview of Replacing Converter Components
417
Replace Control Unit
419
Replacing the Control Unit with Know-How Protection Active
422
Replacing the Control Unit Without Data Backup
422
Replacing a Power Module
425
Firmware Upgrade and Downgrade
426
Upgrading the Firmware
428
Firmware Downgrade
430
Correcting an Unsuccessful Firmware Upgrade or Downgrade
432
If the Converter no Longer Responds
433
Technical Data
435
Technical Data for CU230P-2
435
Overload Capability of the Inverter
438
Ambient Conditions
439
Technical Data, PM230 Power Module
439
General Technical Data, PM230, IP55
441
Specific Technical Specifications PM230, IP55
442
General Technical Data, PM230
446
Detailed Technical Data, PM230
447
Current Reduction Depending on Pulse Frequency
452
Ambient Conditions
453
Technical Data, PM240P-2 Power Module
453
General Technical Data, 400 V Inverters
455
Specific Technical Data, 400 V Inverters
456
Current Derating Depending on the Pulse Frequency, 400 V Inverters
458
General Technical Data, 690 V Inverters
459
Specific Technical Data, 690 V Inverters
460
Current Derating Depending on the Pulse Frequency, 690 V Inverters
463
General Technical Data, PM330
464
Technical Data, PM330 Power Module
464
Power-Dependent Technical Data, PM330
466
Ambient Conditions
476
Technical Data, PM240-2 Power Module
476
General Technical Data, 200 V Inverters
478
Specific Technical Data, 200 V Inverters
479
Current Derating Depending on the Pulse Frequency, 200 V Inverters
486
General Technical Data, 400 V Inverters
487
Specific Technical Data, 400 V Inverters
488
Current Derating Depending on the Pulse Frequency, 400 V Inverters
496
General Technical Data, 690 V Inverters
497
Specific Technical Data, 690 V Inverters
498
Current Derating Depending on the Pulse Frequency, 690 V Inverters
502
Ambient Conditions
503
Technical Data, PM250 Power Module
503
General Technical Data, PM250
505
Specific Technical Data, PM250
506
Current Reduction Depending Upon Pulse Frequency
508
Data Regarding the Power Loss in Partial Load Operation
509
Permissible Line Supplies Dependent on the Installation Altitude
510
Restrictions for Special Ambient Conditions
510
PM240-2 and PM240P-2 Power Modules: Current Reduction as a Function of the Installation Altitude and Ambient Temperature
511
PM230, PM330 and PM250 Power Modules: Current Derating Depending on the Ambient Air Temperature
512
Appendix
515
Firmware Version 4.7 SP9
515
New and Extended Functions
515
Firmware Version 4.7 SP6
517
Firmware Version 4.7 SP3
518
Firmware Version 4.7
521
Firmware Version 4.6 SP6
522
Firmware Version 4.6
523
Firmware Version 4.5
524
Handling the BOP 2 Operator Panel
525
Changing Settings Using BOP-2
526
Changing Indexed Parameters
527
Directly Entering the Parameter Number and Value
528
A Parameter Cannot be Changed
529
The Device Trace in STARTER
530
Fundamentals
533
Interconnecting Signals in the Converter
533
Application Example
535
Manuals and Technical Support
537
Overview of the Manuals
537
Configuring Support
539
Product Support
540
Mistakes and Improvements
541
Index
543
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Siemens CU240B-2 Specifications
General
Brand
Siemens
Model
CU240B-2
Category
Inverter
Language
English
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