Suzuki RM250 - Kick Starter Removal and Inspection

KICK STARTER 8-3
REMOVAL
• Drain transmission oil. (2-10)
• Drain the engine coolant. (2-12)
• Remove the brake pedal. (5-6)
• Disconnect the radiator hose.
• Remove the kick starter lever.
• Remove the crankcase cover.
• Remove the clutch. (7-3, -4)
• Remove the snap ring 1 washer 2 and kick starter idle gear
3 .
 09900-06107: Snap ring pliers
• Unhook the kick return spring and remove the kick starter
assembly 4.
• Remove the kick starter guide 5.
• Disassemble the following parts from the kick starter shaft.
Spring 6
Kick starter 7
Kick starter drive gear 8
Spring guide 9
Kick return spring 0
Kick starter shaft A
 09900-06107: Snap ring pliers