Suzuki RM250 - Removal Procedures

CYLINDER, PISTON AND EXHAUST VALVE 6-5
REMOVAL
CYLINDER HEAD
• Drain engine coolant. (2-12)
• Remove the seat and fuel tank. (5-4)
• Disconnect the radiator hose 1.
• Disconnect the spark plug cap 2 and remove the spark plug
3.
• Remove the engine mounting brackets 4.
• Remove the cylinder head.
NOTE:
Loosen the cylinder head nuts diagonally to prevent cylinder
head distortion.
CYLINDER
• Remove the cylinder head O-rings 1 and 2.
• Remove the exhaust pipe. (5-5)
• Remove the carburetor. (11-3)
• Remove the exhaust side valve cover 3.