Suzuki RM250 - Transmission and Crankshaft

10
TRANSMISSION AND CRANKSHAFT 10-1
CONTENTS
TRANSMISSION AND CRANKSHAFT
CONSTRUCTION ...................................................................................... 10- 2
CRANKSHAFT AND CRANKCASE ................................................... 10- 2
TRANSMISSION ................................................................................. 10- 3
ENGINE BOTTOM SIDE ............................................................................ 10- 4
PRIMARY DRIVE GEAR REMOVAL .................................................. 10- 4
CRANKCASE SEPARATION ............................................................. 10- 5
TRANSMISSION REMOVAL .............................................................. 10- 6
CRANKSHAFT REMOVAL ................................................................. 10- 6
TRANSMISSION INSPECTION .......................................................... 10- 6
CRANKSHAFT INSPECTION ............................................................. 10- 8
OIL SEAL INSPECTION ..................................................................... 10- 9
OIL SEAL REMOVAL ......................................................................... 10- 9
OIL SEAL INSTALLATION ................................................................. 10-10
BEARING INSPECTION ..................................................................... 10-11
BEARING REMOVAL ......................................................................... 10-12
BEARING INSTALLATION ................................................................. 10-13
CRANKSHAFT INSTALLATION ......................................................... 10-13
TRANSMISSION REASSEMBLY ....................................................... 10-14
CRANKCASE REASSEMBLY ............................................................ 10-15
PRIMARY DRIVE GEAR REASSEMBLY ........................................... 10-16
INSPECTION AFTER INSTALLATION ............................................... 10-16