Suzuki RM250 - Gearshifting Removal and Inspection

GEARSHIFTING 9-3
REMOVAL
• Drain transmission oil. (2-10)
• Drain engine coolant. (2-12)
• Remove the drive chain clip and open the drive chain.
(5-5)
• Remove the gearshift lever 1.
NOTE:
Mark the gearshift shaft with slit position of the gearshift lever for
right installation position.
• Remove the crankcase cover. (8-3)
• Remove the clutch assembly. (7-3, -4)
• Remove the gearshift shaft 2 and washer 3.
• Remove the pawl lifter 4.
• Remove the gearshift cam driven gear 5.
NOTE:
Be careful not to drop the pins and springs when removing the
gearshift cam driven gear.
• Remove the gearshift pawls 6, pins 7 and springs 8.