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YOKOGAWA UT55A User Manual

YOKOGAWA UT55A
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User’s
Manual
UT55A/UT52A
Digital Indicating Controllers
User’s Manual
IM 05P01C31-01EN
IM 05P01C31-01EN
6th Edition

Table of Contents

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YOKOGAWA UT55A Specifications

General IconGeneral
ModelUT55A
TypeTemperature Controller
Input TypeThermocouple, RTD, DC voltage, DC current
Number of Control Outputs1 or 2
Number of Alarms2
Control MethodPID control, ON/OFF control
Sampling Cycle0.5 seconds
WeightApprox. 300 g
MountingPanel Mount
Alarm OutputRelay contact
Control OutputRelay, Voltage, Current
DisplayLED
Power Supply100 to 240 VAC
CommunicationRS-485

Summary

Introduction to Manual

Printed Manuals Overview

Details the manuals provided in print format, including their descriptions and manual numbers.

Electronic Manuals on CD-ROM

Lists electronic manuals available on the provided CD-ROM, specifying their titles and manual numbers.

Target Readers

Identifies the intended audience for this manual, including engineers and operational personnel.

Notices and Disclaimers

Provides important notices regarding manual content changes and accuracy.

Trademarks and Safety Information

Trademarks Acknowledgement

Lists trademarks and registered trademarks mentioned in the manual.

Safety Precautions and CAUTIONary Statements

Highlights safety precautions, including EMC class A product warnings and measurement category.

Safety, Protection, and Modification of the Product

Safety Symbols and General Precautions

Explains safety symbols and precautions for system protection and safe operation.

WARNING Statements for Operation

Emphasizes critical warnings related to power supply, explosive atmospheres, and internal units.

Product Disclaimers and Handling

Warning and Disclaimer Information

States Yokogawa's warranty limitations and disclaimers regarding product use.

Notes on Software Usage

Provides notes on software warranties, usage restrictions, and prohibited operations.

Handling Precautions for the Main Unit

Offers guidance on cleaning, avoiding static electricity, and handling potential issues.

Waste Electrical and Electronic Equipment (WEEE) Directive

Explains WEEE compliance marking and disposal procedures for products within the EU.

Package Contents Verification

Checking Main Unit Contents

Guides users on checking the UT55A/UT52A main unit for model and suffix code accuracy.

Instrument Number Information

Provides guidance on informing the sales representative of the instrument number.

Model and Suffix Codes

UT55A Model and Suffix Codes (Standard Model)

Details suffix codes for UT55A Standard model, covering types, functions, networks, and options.

UT52A Model and Suffix Codes (Standard Model)

Details suffix codes for UT52A Standard model, covering types, functions, networks, and options.

UT55A Model and Suffix Codes (Detailed Model)

Details suffix codes for UT55A Detailed model, covering various terminal areas and options.

UT52A Model and Suffix Codes (Detailed Model)

Details suffix codes for UT52A Detailed model, covering various terminal areas and options.

Accessories Information

Included Accessories

Lists accessories provided with the product, such as brackets and terminal covers.

Accessory Sold Separately

Lists optional accessories available for separate purchase, like software and covers.

Manual Symbols and Navigation

Instrument Symbols and Textual Indicators

Explains symbols used on the instrument and textual indicators like WARNING, CAUTION, and Note.

Display and Setting Notations

Defines notations used for setting displays, including keystrokes and parameter details.

How to Open Electronic Manual

Provides instructions on accessing electronic manuals from the CD-ROM.

How to Use This Manual

Manual Structure Overview

Explains the organization of the manual into chapters and their descriptions.

Chapter 1: Introduction to Functions

1.1 Quick Setting Function

Describes the function for easy controller setup of basic functions.

1.2 Input/Output Functions

Details PV Input, Control Output, Remote Input, Auxiliary Analog Input, and Retransmission Output.

1.3 Control Functions

Explains various control modes like single-loop, cascade, backup, and PV-hold.

1.4 Display and Key Functions

Covers active color PV display, guide display, multilingual options, and user function keys.

1.5 Ladder Sequence Function

Explains the use of ladder sequence programming via LL50A Parameter Setting Software.

1.6 Communication Functions

Covers RS-485, Ethernet, PROFIBUS-DP, DeviceNet, and CC-Link communication interfaces.

1.7 Definition of Main Symbols and Terms

Defines main symbols, terms, and engineering units used throughout the manual.

Chapter 2: UT55A/UT52A Operating Procedures

2.1 Operating Procedures Overview

Provides a step-by-step guide from installation and wiring to operation and PID tuning.

Chapter 3: Part Names and Functions

3.1 Names and Functions of Display Parts

Identifies and explains the functions of all display elements on the controller's front panel.

3.2 Names and Functions of Keys

Details the identification and functions of all keys on the UT55A and UT52A front panels.

3.3 List of Display Symbols

Provides a comprehensive reference list of display symbols used on the controller.

3.4 Brief Description of Setting Details (Parameters)

Explains parameter symbols, names, display levels, setting ranges, and menu symbols.

Chapter 4: Basic Operation

4.1 Overview of Display Switch and Operation Keys

Explains how to switch between Operation, Menu, and Parameter Setting displays.

4.2 How to Set Parameters

Provides step-by-step procedures for setting various parameters like alarm setpoints.

Chapter 5: Quick Setting Function

5.1 Setting Using Quick Setting Function

Details the procedure for setting control type, input, and output via the Quick Setting function.

5.2 Restarting Quick Setting Function

Explains methods to restart the Quick Setting function after initial setup.

Chapter 6: Monitoring and Control of Operation Displays

6.1 Monitoring and Control of Operation Displays

Illustrates operation display transitions for various control modes.

6.2 Setting Target Setpoint

Describes procedures for setting target setpoints in different operational displays.

6.3 Performing and Canceling Auto-tuning

Explains the process and conditions for performing or canceling auto-tuning operations.

6.4 Adjusting PID Manually

Details manual tuning procedures for PID parameters like proportional, integral, and derivative.

6.5 Setting Alarm Setpoint

Covers setting alarm setpoints for PV, SP, deviation, and output.

6.6 Selecting Target Setpoint Number (SPNO)

Explains SP group number selection for switching PID parameters based on target setpoint.

6.7 Switching Operation Modes

Covers switching between AUTO/MAN, Cascade modes, STOP/RUN, and REM/LCL.

6.8 Manipulating Control Output during Manual Operation

Describes how to adjust control output values directly via keys in MAN mode.

6.9 Releasing On-State (Latch) of Alarm Output

Explains how to release latched alarms using user keys, communication, or contact inputs.

Chapter 7: Input Functions (PV, Remote, and Auxiliary Analog)

7.1 Setting PV, Remote, and Auxiliary Analog Input Functions

Covers setting input type, unit, range, scale, and decimal point for various inputs.

7.2 Setting Input Sampling Period (Control Period)

Configures the input sampling period, also known as the control period.

7.3 Using 4-wire RTD as PV Input

Explains wiring and usage of 4-wire RTD for PV input, including optional suffix codes.

7.4 Using Multiple Inputs as PV

Describes selecting or calculating larger, smaller, average, or difference of multiple PV inputs.

7.5 Setting Remote Input Method

Details methods for remote input: analog signal or communication.

7.6 Adjusting PV Range for Loop Control

Configures PV range for loop control using PV switching or PV auto-selector.

7.7 Setting PV Switching Methods

Explains PV switching methods based on temperature range or contact input.

Chapter 8: Control Functions

8.1 Setting Control Mode (CTLM)

Defines primary control modes: single-loop, cascade, backup, PV-switching, PV-auto-selector, PV-hold.

8.2 Setting Control Type (CNT)

Details combinations of control types (PID, ON/OFF, PI) with controller and output types.

8.3 Setting PID Control Mode (ALG)

Explains PID control modes: standard and fixed-point, with PV or deviation derivative types.

8.4 Switching PID Parameters

Covers switching PID groups based on Target Setpoint Number, PV, Target SP, or Deviation.

8.5 Suppressing Overshoot (Super Function)

Utilizes fuzzy logic to temporarily adjust setpoint to suppress overshoot.

8.6 Suppressing Hunting (Super2 Function)

Mitigates controller hunting without re-tuning PID parameters using a process model.

8.7 Suppressing Integral Action (Anti-reset Wind-up)

Prevents overshoot by stopping PID computation when deviation is large.

8.8 Performing Non-linear PID Control

Implements non-linear control using gap width and control gain for smoother output.

8.9 Adjusting Auto-tuning Operation

Covers auto-tuning types (normal/stable) and output limit settings for auto-tuning.

Chapter 9: Auxiliary Control Functions

9.1 Setting SP Limiter

Restricts the setpoint (SP) within high and low limits for all SP groups.

9.2 Changing SP at a Fixed Rate (SP Ramp-Rate Setting)

Controls SP change rate (ramp-up/down) to prevent abrupt variations.

9.3 Forcing SP to Track PV (PV Tracking)

Aligns SP with PV when operation mode changes to prevent abrupt PV variations.

9.4 Forcing SP to Track Remote Input (SP Tracking)

Aligns local SP with remote SP when switching from REM to LCL mode.

9.5 Setting Controller Action at Power ON (Restart Mode)

Defines controller behavior upon power recovery (CONT, MAN, or AUTO).

9.6 Setting Time between Powering on and Starting Control (Restart Timer)

Sets the delay time between controller power-on and the start of control computation.

Chapter 10: Output Functions (Control and Retransmission)

10.1 Setting Control Output Type

Selects control output type: relay, triac, voltage pulse, current, position proportional, heating/cooling.

10.2 Setting Control Output Cycle Time

Configures the basic cycle period for ON/OFF operations of relay or voltage pulse output.

10.3 Setting Limiter to Control Output

Restricts control output using high and low limits for each PID group.

10.4 Disabling Output Limiter in MAN mode

Allows release of the output limiter in MAN mode, excluding heating/cooling control.

10.5 Setting Velocity Limiter to Control Output

Prevents sudden changes in control output to protect valves and controlled processes.

10.6 Reducing 4-20 mA Current Output to 0 mA (Tight Shut Function)

Closes control valve beyond dead band when output low limit is set to 'SD'.

10.7 Setting ON/OFF Control Hysteresis

Sets hysteresis for ON/OFF control to prevent relay chattering and ensure relay lifespan.

10.8 Canceling Offset of PV and SP (Manual Reset)

Uses manual reset to cancel PV/SP offset when integral action is disabled.

10.9 Setting Hysteresis and Dead Band for Heating/cooling Control Output

Defines hysteresis and dead bands for heating-side and cooling-side control outputs.

10.10 Setting Hysteresis and Dead Band for Position Proportional Control Output

Provides dead band and hysteresis for position proportional control relay outputs.

10.11 Setting Retransmission Output Terminal, Type, and Scales

Configures retransmission output terminal, type, and scales for analog output terminals.

10.12 Setting Preset Output Value

Sets preset output values for STOP mode, manual switching, and error conditions.

10.13 Setting 10-segment Linearizer for Output

Applies 10-segment linearizers for output to correct non-linear characteristics.

10.15 Setting Split Computation Output Function

Enables split computation output for multiple operating units linked for control.

10.16 Adjusting Motor-operated Valve Position

Describes manual and automatic adjustment of valve position for proportional control.

10.17 Using 15 V DC Loop Power Supply

Provides DC power for 2-wire transmitters and includes current limiting circuits.

Chapter 11: Alarm Functions

11.1 Setting Alarm Type

Configures alarm types, stand-by action, energized/de-energized, latch, and setpoints.

11.2 Setting Number of Alarm Groups to Use

Manages the number of available alarm groups and allows hiding unused parameters.

11.3 Setting Hysteresis to Alarm Operation

Adjusts alarm hysteresis to prevent frequent switching of alarm output.

11.4 Delaying Alarm Output (Alarm Delay Timer)

Configures on-delay and off-delay timers for alarm output activation.

11.5 Setting Alarm Output to Control Relay Terminal

Assigns alarm output to control relay terminals when not used for control output.

11.6 Setting Alarm Action According to Operation Mode

Allows disabling alarm action in STOP or MAN operation modes.

11.7 Setting Heater Break Alarm

Configures the heater break alarm function by measuring heater current.

Chapter 12: Contact Input/Output Functions

12.1 Setting Contact Input Function

Configures contact inputs for functions like operation mode switching and auto-tuning.

12.2 Setting Contact Output Function

Sets contact outputs for alarm status, operation modes, and system error status.

Chapter 13: Display, Key, and Security Functions

13.1 Setting Display Functions

Covers active color PV display, display masking, SELECT displays, and guide settings.

13.2 Assigning Functions to User Function Key and A/M Key

Details assigning functions to user function keys and the A/M key for operation.

13.3 Setting Security Functions

Includes password protection, parameter display levels, and menu locking.

13.4 Confirmation of Key and I/O Condition and Version

Allows confirmation of key status, I/O status, and controller version information.

Chapter 14: Parameter Initialization

14.1 Initializing Parameter Settings to Factory Default Values

Resets all parameter settings and the ladder program to factory default values.

14.2 Registering and Initializing User Default Values

Enables registering and initializing user-defined default parameter values.

Chapter 15: Power Failure Recovery and Other Settings

15.1 Remedies if Power Failure Occurs during Operations

Describes effects of power failures and remedies based on duration.

15.2 Power Frequency Setting

Configures power frequency via automatic detection or manual setting.

Chapter 16: Troubleshooting, Maintenance, and Inspections

16.1 Troubleshooting Procedures

Provides diagnostic flowcharts and error code explanations for troubleshooting.

16.2 Maintenance Procedures

Covers cleaning, packaging for repair, and warnings against replacing internal parts.

16.3 Periodic Maintenance

Recommends periodic checks for optimal instrument condition.

16.4 Disposal Guidelines

Provides instructions for proper instrument disposal according to regulations.

Chapter 17: Installation and Wiring

17.1 Installation Location

Specifies ideal installation conditions: panel mounting, ventilation, and vibration.

17.2 Mounting Method

Details the procedure for mounting the instrument main unit onto a panel.

17.3 External Dimensions and Panel Cutout

Provides physical dimensions and panel cutout requirements for UT55A and UT52A.

17.4 Wiring Guidelines and Diagrams

Covers general wiring precautions and specific interface wiring diagrams.

17.5 Attaching and Detaching Terminal Cover

Describes the procedure for attaching and detaching the terminal cover.

Chapter 18: Parameters Reference

18.1 Parameter Map Overview

Explains group display, loop-2 display, and parameter display level indicators.

18.2 List of Parameters by Menu

Provides comprehensive lists of parameters organized by menu (PID, PV, RSP, etc.).

Chapter 19: Hardware Specifications

19.1 Hardware Specifications Overview

Details general specifications, measurement categories, and safety standards.

Input Specifications

Covers ranges and accuracy for universal inputs like thermocouples and analog signals.

Analog Output Specifications

Details specifications for current and voltage pulse outputs, including accuracy.

Relay Contact Output Specifications

Lists contact types, numbers, and ratings for control and alarm outputs.

Triac Output Specifications

Provides specifications for triac outputs, including load voltage and current.

Position Proportional Output Specifications

Details specifications for position proportional output, including signal input and relay output.

Retransmission Output Specifications

Specifies retransmission output capabilities and current output range.

15 V DC Loop Power Supply Specifications

Details specifications for the 15 V DC loop power supply for 2-wire transmitters.

Contact Input Specifications

Outlines requirements for contact input types, ratings, and status detection.

Heater Break Alarm Specifications

Configures heater break alarm function and current measurement specifications.

24 V DC Loop Power Supply Specifications

Details specifications for the 24 V DC loop power supply for 2-wire transmitters.

Safety and EMC Standards

Lists relevant safety (IEC/EN/CSA/UL) and EMC (CE) compliance standards.

Construction, Installation, and Wiring

Covers material, dimensions, panel cutout, mounting attitude, and wiring standards.

Environmental Conditions

Specifies normal operating and transportation/storage conditions for temperature, humidity, vibration.

Appendix 1: Input and Output Table (Standard Model)

UT55A Model and Suffix Codes (Standard)

Lists model and suffix codes for UT55A Standard model, detailing input/output capabilities.

UT52A Model and Suffix Codes (Standard)

Lists model and suffix codes for UT52A Standard model, detailing input/output capabilities.

UT55A DI and DO Assignments (Standard)

Details the assignment of Digital Input (DI) and Output (DO) terminals for UT55A standard model.

UT52A DI and DO Assignments (Standard)

Details the assignment of Digital Input (DI) and Output (DO) terminals for UT52A standard model.

Appendix 2: Input and Output Table (Detailed Model)

UT55A Model and Suffix Codes (Detailed)

Lists model and suffix codes for UT55A Detailed model, detailing input/output capabilities.

UT55A DI Assignments (Detailed)

Details the assignment of Digital Input (DI) terminals for UT55A detailed model.

UT52A Model and Suffix Codes (Detailed)

Lists model and suffix codes for UT52A Detailed model, detailing input/output capabilities.

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