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PGC5000 Generation 2
ABB PGC5000 Generation 2 - User Manual
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PGC5000 Generation 2
(Process Gas Chromatograph)
Oper
ating Instruction
Measurement made easy
2
Table of Contents
Main Page
Contents
2
Table of Contents
2
List of Figures
9
List of Tables
11
Additional Information
12
Compliance
12
Cyber Security
12
Waste Electrical and Electronic Equipment (WEEE)
12
Safety
13
Safety Symbol Conventions
13
Potential Safety Hazards
14
1 Introduction
15
Data Package
16
Drawings
16
Master Controller
16
Class B Oven
16
Liquid Version
16
Vapor Version
17
Class C Oven
17
Oven with Integrated Controller
17
Air Purge Systems
17
System Variations
17
2 Installation
17
Analyzer Location
18
Master Controller
18
Master Controller as an RUI
18
Ovens
18
Precautions
19
Prepare for Installation
19
Installation Tools and Equipment
19
Plumbing Installation
19
Gas Requirements
19
Calibration Sample
20
Purge Air Alarm
20
Equipment Mounting
20
Connections
20
Tubing
20
Instrument Air
20
Carrier Gas
20
Burner Fuel
20
Burner Air
20
Sample
21
Hydrogen Gas
21
Vents
21
Liquid Sample Valve
21
Electrical
21
Set up the Master Controller
22
Single Board Computer PCB
22
Purge Air Alarm
23
Set up the Ovens
23
3 Startup
23
User Interfaces
23
Master Controller Controls and Indicators
23
Touchscreen Layout
24
Action Icons
25
Function/Navigation Buttons
25
System Information Bar
26
Naming Conventions
26
Keypad
26
Keyboard
27
Master Controller as a RUI
27
Oven Controls and Indicators
27
Oven LED Indicators
28
Oven Regulators and Gauges
28
Start the Analyzer
28
Leak Check Oven
29
Leak Check Carrier Gas Supply Lines
29
Calibrate the Analyzer
30
Validation Run
30
Connect to the Network (Optional)
31
Factory Default IP Addresses
31
All Analyzer Versions
31
Early Versions of the Analyzer
32
Analyzers with Version 4.2.1.14 and Later
33
Master Controller as an RUI
34
Access Control List
34
Log into the PGC5000 Generation 2 Analyzer
34
Access Levels (Optional)
35
Subscriber List
35
Rui
35
Analyzer Shutdown
36
4 Operation
36
Introduction
36
Home Tab
36
Chart Subtab
36
Status Subtab
38
Report Subtab
38
Overlay Subtab
41
Status Tab
42
User-Configurable Scopes
44
Configure Indicators
44
Status Indicator Reset
45
Schedule Tab
45
Maintenance Mode Icon
45
Power Failure Recovery Icon
45
Multiple Oven and Schedule Relationship
47
Queue Subtab
47
Step Subtab
49
Time of Day Subtab
49
Demand Subtab
50
Analysis Tab
51
Chart Subtab
51
Tabular Editor Subtab
53
Normalization
54
New Analysis
55
Analysis Error Messages
56
Load an Analysis from the Library
58
Run an Existing Schedule
58
Stop or Pausing Schedules
58
Overlay Subtab
58
Chromatogram Reprocessing
58
Setup Tab
59
File Management
60
System Restore and Recovery
60
System Backup, Restore and Recovery Messages
62
Components
63
Streams
64
Master Controller
64
Oven Configuration
68
Oven Buttons
69
Isothermal Oven
72
Electronic Pressure Control (EPC)
72
Detector Amplifier
74
Subscriber Tab
75
Subscriber Config Subtab: Str/Opc/Rd
77
Subscriber Config Subtab: Mod
79
Modbus Map Subtab
80
Subscriber Tab Configuration
81
Program Tab
82
Manual Mode Tab
82
4.10 Sample Handling System
83
5 Hardware and Software Features
83
Function
83
Detectors
84
Flame Ionization Detector (FID)
84
Thermal Conductivity Detector (TCD)
85
Flame Photometric Detector (FPD)
85
Optional Dielectric Barrier Discharge Ionization Detector (DBDID)
85
Peak Detection
87
Classic Method of Peak Detection
87
Min-Max Method
87
Min-Max Examples
87
Baseline Correction, Peak Lumping
89
Baseline Correction, Tangent Skim
89
Component Detection (EZ Peak)
90
EZ Peak Calculations
90
Identify Peaks
90
Single Peak Integration Range
91
Multiple Peak Integration Range
91
Tangent Skim
91
Baseline Drift
92
Time Coded Functions
92
Auto Zero
93
Component Min/Max
93
Component RT (EZ Peak)
93
Digital Input Check
93
Do Next if
94
Peak Threshold
94
Pressure Check
94
Pressure Control
94
Pressure Default
94
Script Control
95
Skip Next if
95
Stream Step
95
Temperature Check
95
Temperature Control
95
Temperature Default
96
Unknown Peak
96
Valve on and Valve off
96
Air Purging
96
Y and Z Purge
96
Purge Operation
97
Purge Override
97
Rui
98
Remote Communications Overview
99
MODBUS Overview
99
PGC5000 MODBUS Configuration
99
Modbus Configuration Recommendations
100
MODBUS Slave Communication
101
Client Configurator
101
OPC Communication
103
Input/Output Options
103
Local Input/Output Option
104
Local Output Option Setup
104
Internal Input/Output Option
105
Digital Output
106
Digital Input
107
Analog Output
107
Analog Input
108
5.10 External Input/Output Option
108
6 Troubleshooting
109
Common Issues
109
Oven LED Indicators
109
Indicator Troubleshooting Procedures
109
Status Indicators
110
Diagnostic Displays
115
7 Scripting
117
Introduction
117
Attachment to Analysis Elements
118
Create a New Script
119
Add/Run a Script
119
Add a Line to a Script
120
Delete a Line from a Script
120
Copy a Line in a Script
120
Operators
120
Script Functions Alphabetic Listing
120
ABSOLUTE VALUE Function
120
ACTIVATE STREAM Command
121
ACTUAL RETENTION TIME Function
121
ANALYSIS NAME Function
121
ASC Function
121
BENCHMARK CONCENTRATION Function
121
BPRINT Statement
121
CALIBRATION CONCENTRATION Function
122
CANCEL REQUESTS Command
122
COMPONENT CONCENTRATION Function
122
CHR$ Function
122
CLEAR INDICATORS Command
122
COMMON Floating Point Array
122
COMMON$ String Array
122
COMPONENT NAME$ Function
123
COMPONENT TYPE Function
123
COMPONENT UNITS Function
123
CURRENT STREAM Function
123
DEACTIVATE STREAM Command
124
DIM Statement
124
END Statement
124
END REPORT Statement
124
EXPECTED RETENTION TIME Function
124
EXPONENT Function
124
For
125
GOSUB Statement
125
GOTO Statement
125
IF Statement
125
INDICATOR Function
125
INJECT TIME Function
126
INTEGER TYPE Conversion Routine
126
LENGTH Function
126
LOGARITHM BASE TEN Function
126
LPRINT Statement
126
MID$ Function
126
NATURAL LOGARITHM Function
127
NUMBER COMPONENTS Function
127
OUTSTANDING REQUESTS Function
127
PEAK AREA Function
127
PEAK CREST AMPLITUDE Function
127
PEAK END AMPLITUDE Function
128
PEAK END TIME Function
128
PEAK NEGATIVE AREA Function
128
PEAK POSITIVE AREA Function
128
PEAK START AMPLITUDE Function
128
PEAK START TIME Function
128
PURGING STREAM Function
129
PUT COMPONENT CONCENTRATION Command
129
PUT PRESSURE of a ZONE Command
129
PUT RESPONSE FACTOR Command
129
PUT TEMPERATURE of a ZONE Command
129
READ ANALOG INPUT Function
130
READ DIGITAL INPUT Function
130
REMARKS Statement
130
REQUEST_ANALYSIS Command
130
RESPONSE FACTOR Function
130
SCHEDULE ABORT Function
130
SCHEDULE NAME Function
130
SCHEDULE RUN Function
130
SCHEDULE STOP Function
131
SET BASIC ALARM Function
131
SLEEP Function
131
SQUARE ROOT Function
131
START REPORT Statement
131
STREAM NAME Function
131
STREAM STATUS Function
131
TIME$ Function
132
TOTAL PEAK AREA Function
132
VALUE Function
132
VALVE Command
132
WRITE ANALOG OUTPUT Command
132
WRITE DIGITAL OUTPUT Command
132
Y2X Function
133
ZONE PRESSURE Function
133
ZONE TEMPERATURE Command
133
8 Software Upgrade
133
PC Upgrade
133
Communication STAR Gateway Upgrade
135
Upgrade Older Pgc5000S
137
9 Temperature Programmed Oven
138
General Description
138
Master Controller
138
Isothermal Oven
138
Temperature Programmed Oven
139
Technical Description of Isothermal Oven
139
Liquid Sample Valve
139
Detector
139
Digital Temperature Controller
139
Technical Description of Temperature Programmed Oven
139
Functional Description
139
10 PGC5000A Used as a Continuous Analyzer Controller (CAC) Replacement
140
10.1 Theory of Operation
140
10.2 Recommended Naming Conventions in the PGC5000A
140
Recommended Analysis Setup
140
10.4 Scripting Example to Read I/O
141
11 Glossary of Abbreviations
141
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ABB PGC5000 Generation 2 Specifications
General
Brand
ABB
Model
PGC5000 Generation 2
Category
Laboratory Equipment
Language
English
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