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Ametek IPS-4 User Manual
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A-8 | IPS-4 Dual Bench (UV / IR)
Analyzer
Customer Connection Board (100-1971)
PCA, CUSTOMER CONNECTION
100-1971
G
REV.
IPS-4, RoHS COMPLIANT
R1
D1
J2B
J2A
J9
J8
J11
J4
J13
J19
J18
J16
J5
J14
J7
J6
J10
J3
J15
J12
J1B
J1A
J17
1C1
2C1
2C2
3C2
4C1
5C1
5C2
6C2
7C1
7C2
8C1
8C2
CT1
1
CT2
RET
3
I1
GND
I2
GND
PRET
I3
I4
P+
PRET
IN1+
GND
IN1-
GND
IN2+
GND
CM1
GNDEXC
CM2
V+
VR
RX-
TX-
1
2
4
5
7
8
10
12
13
15
16
ETHERNET
RS-232
IN2-
GND
EXC
CM1
CM2
GND
TX+
RX+
AUX. POWER
RELAY CONTACTS
CONTACT INPUT
CURRENT OUT 1-2
CURRENT OUT 3-4
ANALOG IN 1
1C2
+
+
3C1
4C2
6C1
+
2
4
P+
GND
GND
RET
POWER
3
RET
6
9
11
14
ANALOG IN 2
RTD1
RTD2
RS-485
223
225
Table of Contents
default chapter
2
Offices
2
Table of Contents
3
Electrical Safety
9
Grounding
9
Safety Notes
9
Personnel and Equipment Safety Information
10
Warnings
10
Cautions
12
Environmental Information (WEEE)
13
UV Source Lamps Disposal
13
Warning Labels
13
Electromagnetic Compatibility (EMC)
14
Special Warnings and Information
15
EU Declaration of Conformity
16
Warranty and Claims
18
Chapter 1 Overview
19
Optical Bench Configurations
19
Basic Analytical Theory (Optical Bench)
19
Flow Diagram
19
Calculation Flow
20
Dispersive Ultraviolet/Visible (DUVV) Spectrometer
22
Basic Analytical Theory
22
Optical Bench Design
22
UV Specifications
23
Wavelength Ranges
23
Wavelength Accuracy
23
Wavelength Resolution
23
Analyzer Range
23
Photometric Range
23
Photometric Noise
23
Non-Dispersive Infrared (NDIR) Photometer
24
Basic Analytical Theory
24
Optical Bench Design
24
NDIR Specifications
25
Wavelength Ranges
25
Photometric Range
25
Photometric Noise
25
Sample System
25
Electronics
26
Classified, Hazardous Area Protection Components and Functions
27
Supplemental Information - Where Can I Find It
30
Chapter 2 Specifications
31
Analyzer Specifications
31
Analytes
31
Response Linearity
31
Measurement Accuracy
31
Repeatability
31
Linearity
31
Stability
31
24-Hour Zero Drift
32
Inputs
32
Outputs
32
Sample System Limits
33
Sample Pressure
33
Oven/Sample System Enclosure Temperature
33
Sample Transport
33
Instrument Air Requirements
33
Sample Fluid Flow Rate
33
Electrical Requirements
34
Power Consumption
34
Heated Sample Line
34
Supply Voltage
34
Cell Construction
34
Pressure Input Signals
34
On-Board Temperature Sensor
34
Environmental
35
Ambient Temperature
35
Humidity
35
Pollution Degree
35
Maximum Altitude
35
Installation Category II
35
Enclosure Material
35
Ingress Protection
35
Physical Dimensions
35
Approvals and Certifications
36
Special Condition of Use
37
ATEX and Iecex Certificates and Analyzer Markings
38
IPS-4 Dual Bench Analyzer ATEX Certificate
38
IPS-4 Dual Bench Analyzer Marking
41
IPS-4 Dual Bench Analyzer Iecex Certificate
42
Chapter 3 Installation and Start-Up
49
Safety Considerations
50
Pre-Installation Requirements
50
Storage Prior to Installation
50
Uncrating and Inspecting the Analyzer
51
General Installation Information
51
Tools, Equipment, and Supplies Required
52
Installing the Mechanical Components
54
Mounting the Analyzer
54
Location and Environment
54
Installing the Optical Bench-UV Assembly
58
Installing the Optical Bench IR Assembly
59
Installing the Sample System
61
Installing the Sample Probe/Sample Tap
62
Installing and Connecting the Sample and Vent Lines
62
Installing and Connecting the Instrument Air/Zero Fluid Line
63
Installing and Connecting the Purge Fluid Line
65
Installing the Calibration (Span) Fluid Line (Optional)
67
Connecting I/O Signals, Alarm Relay Contacts, and AC Power
68
Electrical Connections
68
Permanent Ethernet Cable Connections (Optional)
69
Start-Up and Verification
71
Purged Analyzers
71
Powering up the Analyzer
74
Start-Up Diagnostic Checklist
83
Sample System Leak Check
85
Manually Zeroing the Analyzer Sample System
87
Adjusting the Zero/Span Fluid Flow Rate
88
Adjusting the Sample Flow Rate
89
Setting Sample Response Time
90
Normal Operation
91
Recording Initial Readings
91
Recording Initial Sample Response Time
91
Analyzer Configuration
92
Chapter 4 Controller / User Interface
93
Introduction to the User Interface Panel
94
User Interface Panel Components
94
Special Software Characters
96
Working from the User Interface Panel - Conditions and Messages
97
Summary of Analyzer Operation
98
Working in the Main Menus
99
HOME Menu Screen
99
System Status Messages (HOME Screen)
101
Alarm and Warning Notification (HOME Screen)
102
ALARMS and WARNINGS Menu Screen
103
Viewing Current Alarms and Warnings
103
Viewing Logged Alarms and Warnings
104
STATUS Menu Screen
105
SETUP Menu Screen
107
Calibration Control Screen
108
Calibration Settings Screen
108
Flush Times
111
Calibration Valves
112
Calibration Actions Screen
113
Manually Starting a Zero Calibration
114
Manually Starting a Span Calibration
115
Manually Starting a Neutral Density Filter Verification
116
Neutral Density Filter Verification Diagnostic Chart
117
Relay Setup Screens
118
Current Output Setup Screens
121
Setpoints
123
Diagnostics Screen
125
System Settings Screen
126
The System Settings Screen (Figure 4-31) Allows the User to View And/Or Setup Analyzer System Parameters
126
Login/Set Passwords Screen
127
Changing the Password
129
Locking the Password
129
Removing the Password
129
Backup/Restore Settings Screen
130
Backing up Analyzer Configuration Settings
131
Restoring Analyzer Configuration Settings
131
Ethernet Network Screen
133
Customization Screen
136
Modbus Screen
138
Chapter 5 Maintenance and Troubleshooting
141
Safety Considerations
141
Maintenance
143
Preventive Maintenance
143
Analyzer Preventive Maintenance Schedule
144
Expo Technologies Minipurge ® System with Etimer (Optional) Preventive Maintenance Schedule
146
Locating a Plug in the Sample System
147
Detecting a Plug in the Sample System
147
Changing out Replaceable Parts
148
Tools, Equipment, and Supplies Required for Maintenance
149
Measuring Cell Preventive Maintenance
151
Replacing the Xenon (UV) Flash Lamp Assembly
159
Replacing the Infrared (IR) Source Assembly
163
Troubleshooting and Diagnostics
166
Alarm Conditions and Corrective Action
167
Analyzer Reset
171
Chapter 6 Service and Parts
173
Technical Support
173
Returning Equipment
174
AMETEK Service and Aftermarket Sales Support
175
Recommended Spare Parts
176
Measuring Cell Assembly Spare Parts
176
Optical Bench Assembly Spare Parts
176
Spare Analyzer Fuses
177
Chapter 7 User Web Interface
179
Introduction to the Web Interface
180
Web Interface Components
181
Working from the Web Interface - Conditions and Messages
181
HOME Menu Screen
182
ALARMS Menu Screen
183
Current Alarms and Warnings
183
Logged Alarms and Warnings
184
Alarm and Warning Notification
184
TRENDS Menu Screen
185
Parameters
186
Intervals
186
SPECTRA Menu Screen
187
Viewing Spectral Data
187
SETTINGS Menu Screen
188
Calibration Settings Screen
189
Actions Screen
190
Current Output Screen
191
Relay Setup Screens
192
Network and Modbus Screen
193
System and Customization Screen
194
Analytes Screen
195
Limits Screen
196
Diagnostics Screen
197
Save/Restore Files Screen
198
Chapter 8 Modbus Communication Interface
199
Hardware
199
Configuration
200
Analyzer Modbus Interface Parameters
201
Modbus Address
201
Modbus Functions
201
Holding Registers
202
Appendix A - Drawings
217
Analyzer Light Path, UV Optical Bench Schematic
218
Analyzer Light Path, NDIR Optical Bench Schematic
219
Analyzer Overall Component Layout, Zone 1, Example
220
Analyzer Overall Component Layout, Division 2, Example
221
Detector Board (100-2046
222
Display Interface Board (100-2049
223
Customer Connection Board (100-1971
224
AC Disconnection Board (100-2077
225
Signal Disconnection Board (100-2076
226
Relay Board (100-2050
227
Analog Board (100-2047
228
MCU Board (100-2045
229
Xenon Lamp Power Supply Board (100-2061), UV Optical Bench
230
Infrared Source Assembly Interface Board (100-2838), IR Optical Bench
231
Electronics Enclosure Wiring Diagram, Sheet 1
232
Electronics Enclosure Wiring Diagram, Sheet 2
233
Electronics Enclosure Wiring Diagram, Sheet 3
234
Disconnect Enclosure Wiring Diagram, Sheet 4
235
Disconnect Enclosure Wiring Diagram, Sheet 5
236
Supplemental Information
237
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Ametek IPS-4 Specifications
General
Brand
Ametek
Model
IPS-4
Category
Measuring Instruments
Language
English
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