Fronius RCU 5000i

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"Hotstart time" parameter for the CMT process "Pulse correction" parameter for the CMT process

"Hotstart pulse cycles" parameter for the CMT process "Boost correction" parameter for the CMT process

"Dynamic correction" parameter for the CMT process

Main Page

Table of Contents5
Safety Rules11
- Explanation of Safety Symbols11
- General11
- Proper Use12
- Environmental Conditions12
- Obligations of the Operator12
- Obligations of Personnel12
- EMC Device Classifications13
- EMC Measures13
- EMF Measures13
- Safety Measures at the Installation Location and During Transport14
- Commissioning, Maintenance and Repair14
- Safety Symbols15
- Data Protection15
- Copyright15
General16
- Device Concept16
- Application Areas16
- Advantages16
- Standard Equipment16
- Options16
- Technical Data17
- Information on Radio Certification17
- FCC Compliance17
- Functions Not Described17
Control Elements and Connections18
- Control Panel18
- Information on OK Key19
- Other Controls, Connections, Mechanical Components20
Operating Concept22
- Activities - Orientation22
- Main Menu22
- Clothesline22
- Saving Values23
Description of the Displays24
- General24
- Menu" Screen24
- Data" Screen24
- Wizard" Screen25
- Dialogue" Screen26
- Message" Screen26
- Error" Screen26
Start-Up28
- Before Commissioning28
- System Requirements28
- Connecting RCU 5000I28
- Starting Sequence - Language Setting29
- Error "073 (no Host)" - no Connection to the Power Source30
Locking and Unlocking the RCU 5000I with a Keycard31
- Requirement31
- User Management, Profiles, Keys31
- Locking the RCU 5000I31
- Unlocking the RCU 5000I32
- Unlock RCU 5000I Using Unlock Function33
MIG/MAG Synergic Welding34
- General34
- Call up "MIG/MAG Synergic Welding" Menu Item34
- Overview34
Retrieving a Welding Program35
Setting Working Parameters36
- Trigger Modes36
- Process36
- CMT" Process39
Switching to Extra-Large Display40
- General40
Setting Process Settings Parameters41
Setting Additional Parameters: Special 2-Step, Special 4-Step, Spot Welding42
- Setting Additional Special 2-Step Parameters42
- Setting Additional Special 4-Step Parameters43
- Setting Additional Spot Welding Parameters44
Setting Synchropuls Parameters45
- General45
- Setting Synchropuls Parameters (Software Option)45
MIG/MAG Standard Manual Welding46
- General46
- Call up "MIG/MAG Standard Manual Welding" Menu Item46
- Overview46
Retrieving a Welding Program47
- Select Welding Program47
Setting Working Parameters48
- Trigger Modes48
Switching to Extra-Large Display49
- General49
Setting Process Settings Parameters50
Setting Additional Spot Welding Parameters51
Setting Welding Program and Filler Metal52
- General52
Plotting User Characteristics - Optimising a Characteristic54
- General54
- The Basics of Plotting User Characteristics54
Creating New Characteristic Points for User Characteristics57
- General57
- The Basics of Plotting New Characteristic Points57
- Creating a New Characteristic Point57
Selecting User Characteristics60
MMA Welding61
- Call up "Rod Electrode (MMA) Welding" Menu Item61
- Setting Working Parameters61
- Switching to Extra-Large Display62
- Setting Process Settings Parameters62
TIG Welding63
- Call up "TIG Welding" Menu Item63
- Setting Working Parameters63
- Switching to Extra-Large Display64
CC/CV Mode65
- General65
- Call up "CC/CV Mode65
- Setting Working Parameters65
- Switching to Extra-Large Display66
- Setting Process Settings Parameters66
Job Welding67
- Call up the "Job Welding" Menu Item67
- Setting Working Parameters for a Job67
- Switching to Extra-Large Display68
- Changing the Welding Process During CMT Advanced Welding68
Saving Settings as a Job69
- General69
- Instructions on Storing Jobs69
- Store as Job69
Internal/External Adjustment of Selected Parameters72
- General72
- Setting Parameters Internally/Externally72
Optimizing and Managing Jobs74
- General74
- Calling up "Optimizing & Managing Jobs" Menu Item74
- Overview75
Manage Jobs76
- Managing Jobs76
- Deleting Groups and Jobs78
Retrieving Administration Data for a Selected Job80
- Retrieving Administration Data for a Job80
- Different Administration Data Displays, Depending on Job Type80
Retrieving and Changing a Welding Program for a Selected Job81
- General81
- Retrieving a Job Welding Program81
- Changing a Job Welding Program81
Retrieving and Changing Working Parameters for a Selected Job84
- General84
- Retrieving and Changing Job Working Parameters84
- Instructions on Changing the Wire Feed Speed Value84
Retrieving and Changing Process Settings for a Selected Job85
- General85
- Retrieving and Changing Job Process Settings85
Retrieving and Changing Special 2-Step Parameters for a Selected Job86
- General86
- Retrieving and Changing Special 2-Step Parameters for a Job86
Retrieving and Changing Special 4-Step Parameters for a Selected Job87
- General87
- Retrieving and Changing Special 4-Step Parameters for a Job87
Retrieving and Changing Spot Welding Parameters for a Selected Job88
- General88
- Retrieving and Changing Spot Welding Parameters for a Job88
Establishing Correction Boundaries for a Selected Job89
- General89
- Purpose of Correction Boundaries89
- Establishing Correction Boundaries for a Job89
- Explanation of Correction Boundaries90
Job-Specific Documentation91
- General91
- Purpose of the "Job-Specific Doc." Function91
- Requirement for "Job-Specific Doc91
- Establishing Job-Specific Documentation91
- Explanation of Job-Specific Documentation92
Retrieving and Changing Synchropuls Parameters for a Selected Job93
- General93
- Retrieving and Changing Synchropuls Parameters for a Job93
Establishing Qmaster Values for a Selected Job94
- General94
- Purpose of Qmaster Values94
- Establishing Q-Master Values for a Job94
- Explanation of Qmaster Values95
Determining Qmaster Wirefeed Speed Values for a Selected Job96
- General96
- Purpose of Qmaster Values96
- Determining Q-Master Wire Feed Speed Values for a Job96
- Explanation of Q-Master Wire Feed Speed Values97
Optimizing and Managing Characteristics98
- General98
- Calling up the "Optimizing & Managing Characteristics" Menu Item98
- Overview99
Manage Characteristics100
- Select Characteristics100
- Naming and Renaming Characteristics101
- Deleting Characteristic102
Managing Characteristic Points104
- Select Characteristic Points104
- Inserting Characteristic Points104
- Deleting Characteristic Points107
Parameters of Standard Characteristics109
- Ignition109
- Arc (Static)109
- Arc (Dynamic)110
- End of Welding111
- Guideline Values111
- Accepting Voltage and Current Guideline Values112
Parameters of Pulse Characteristics113
- Ignition113
- Pulsing Parameters113
- Arc (Static)115
- Short Circuit117
- End of Welding117
- Guideline Values117
- Accepting Voltage and Current Guideline Values117
Parameters of CMT Characteristics118
- General118
- Ignition118
- CMT Parameters119
- End of Welding120
- Guideline Values120
- Accepting Voltage and Current Guideline Values121
Parameters of CMT / Pulse Characteristics122
- General122
- Ignition122
- Overview: CMT Parameters, Pulse Parameters123
- CMT Parameters123
- Pulsing Parameters124
- Cmt/Pulsed124
- End of Welding125
- Guideline Values125
- Accepting Voltage and Current Guideline Values125
Parameters of CMT Advanced Characteristics126
- General126
- Ignition126
- Hotstart126
- Weld Start127
- CMT Parameters and EN-CMT Parameters127
- En/Ep Cmt129
- End of Welding129
- Guideline Values129
- Accepting Voltage and Current Guideline Values130
Parameters of Cmt/Pulsed Advanced Characteristics131
- General131
- Ignition131
- Hotstart131
- Overview: CMT Parameters, Pulse Parameters132
- CMT Parameters132
- Pulsing Parameters133
- Pulsed/Cmt Cycles135
- End of Welding135
- Guideline Values135
Changing Characteristic Parameters137
- The Process Controller137
- Screens Displayed for Different Characteristics137
- Changing Characteristic Parameters138
Documentation139
- General139
- Evaluating Welding Data139
- Call up the "Documentation" Menu Item140
- Overview140
Establishing Basic Settings for the Documentation141
- Basic Documentation Settings When Storing Jobs141
- Explanation of the Parameters in the "Basic Settings" Screen141
- Documentation on Memory Card142
- Memory Requirements for Documentation on Memory Card142
Establishing Qmaster Values144
- Purpose of Qmaster Values144
- Explanation of Qmaster Values144
Setting Maximum Motor Current146
- General146
Component Counter147
- General147
- Activating the Component Counter147
- Defining the Component Number147
- Incrementing the Component Number149
Welding Log150
- General150
- Displaying Welding Data from the Welding Log150
Event Log152
- General152
Removing a Memory Card153
- General153
Machine Pre-Sets155
- General155
- Call up the "Machine Pre-Sets" Menu Item155
- Overview155
Setting Machine Pre-Sets for Welding156
- Setting Machine Pre-Sets for "MIG/MAG156
- Setting Machine Pre-Sets for "TIG156
- Setting Machine Pre-Sets for "Rod Electrode (MMA) Welding157
- Setting Machine Pre-Sets for "Job157
Ethernet Setting158
- General158
- Changing Ethernet Setting158
- Ethernet Parameters159
Setting Date and Time160
Robot Interface - Robot Welding161
- General161
- Internal Parameter Control in Robot Welding161
- External Parameter Control in Robot Welding162
- Selective External/Internal Switching of Selected Parameters with External Parameter Control163
- Other Functions in Robot Welding164
Profiles/Keys166
- General166
- Explanation of Terms Used167
- Predefined Profiles167
- Administrator" Profile168
- Locked" Profile168
Recommendation for Creating Profiles and Keys169
- Requirement169
- Procedure169
Creating and Editing Profiles170
- Requirement170
- Create Administrator Key170
- Creating Profiles172
- Opening/Closing Profiles175
- Editing Profile176
- Deleting Profile180
Example Profiles181
- General181
- Locked181
- MIG/MAG Welding Specialist182
- Robot Programmer183
- Welder/Worker184
Creating and Editing Keys185
- Assigning Key Cards to Profiles (Key Setup)185
- Editing Users/Keys187
- Deleting Users/Keys189
Logging Registered Users on and off at the Remote Control Unit191
- General191
- Logging on a User191
- Displaying Logged on Users192
- Logging out a User193
- Displaying "Locked" Profile193
RCU 5000I - Unlock Function194
- General194
- Activating the "Profile / Keys" Screen Using the Unlock Function194
- Further Actions196
Setting the Language and Units of Measurement197
- General197
Displaying Version Data198
- General198
Creating Backup199
- General199
Restoring Data201
- General201
Aligning Wirefeeder or Push-Pull Unit203
- Aligning Wirefeeder (VR Alignment)203
- Aligning the Push-Pull Unit204
L/R Alignment - Aligning Welding Circuit Inductivity and Welding Circuit Resistance208
- General208
- L/R Alignment208
RCU 5000I - Resetting to Factory Settings211
- General211
- Resetting RCU 5000I to Factory Settings211
RCU 5000I - Updating Software212
- Requirements212
- Before First Update - Installing Localnet USB Driver212
- Before First Update - Installing Basicload Software217
- RCU 5000I - Updating Software221
Alphabetical Overview of Settable Parameters223
- Explanation223
- Parameters a - Z223
Appendix243
Spare Parts List: RCU 5000I244

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