Intermac Primus 184 - Information about the publication

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Information about the publication

BIESSE S.p.A. © - P5802P0108.fm251111

Information about the publication

This manual has been prepared for use by customers only, and contains information protected by

prior written consent of the manufacturer.

Code Issue Code of previous issue

P5802P0108 1 //

Revision Description of updates

0 (07/2009) new document

1 (05/2010) 5-axis head

2 (09/2011) New sizes 322, 324 and general review

Main Page

Information about the publication3
Index5
Introduction9
- Conventions9
- Documents supplied with the machine10
- CE declaration of conformity11
- Links related to the PC use11
1 Safety information13
- 1.1 First aid and medical assistance13
- 1.2 Lifting and handling15
- 1.3 Installation15
- 1.4 Protection against overcurrents15
- 1.5 Protection against indirect contacts16
- 1.6 Protection against fire16
- 1.7 Preparation and machining operations16
- 1.8 Maintenance17
- 1.9 Scrapping18
- 1.10 Danger signs19
- 1.11 General prohibition signs19
- 1.12 Obligation signs20
- 1.13 Signs fixed to the machine20
2 Machine description21
- 2.1 General description of the machine21
- 2.2 Configurations of the Primus line22
- 2.3 Primus overview and main parts24
- 2.4 Base and basin25
- 2.5 Beam of X and Y axes26
- 2.6 3-axis working head (X, Y, Z)27
- 2.7 5-axis working head (X, Y, Z, A, C)28
- 2.8 Work table29
- 2.9 Safety devices30
- 2.10 Identification of the manufacturer and the machine31
3 Basic concepts33
- 3.1 Axes33
- 3.2 Manual movement of the axes34
- 3.3 Axis transfer speed change34
- 3.4 Working areas34
- 3.5 Origins34
- 3.6 Machine operation35
4 Intended use and unintended use37
- 4.1 How to use the machine37
- 4.2 Characteristics and dimensions of workable materials38
- 4.3 Executable machining operations39
- 4.4 Personnel qualifications40
- 4.5 Work area40
  - Machine location40
- 4.6 Danger area41
- 4.7 Residual risks41
5 Commands and indicator devices43
- 5.1 Layout of the commands and indicator devices - Primus44
- 5.2 Main control panel45
  - Primus 18445
  - PRIMUS 322/324/32646
- 5.3 hand-held button pad47
  - Type RM85047
  - 5.3.1 Using the hand-held button pad49
6 Preparing the operating section51
- 6.1 Cutting unit51
- 6.2 Machining parameters51
7 Anti-collision thickness tracer53
- 7.1 General remarks53
- 7.2 Use53
8 Using the machining water recirculation system55
- 8.1 Lifting55
- 8.2 Physical treatment55
- 8.3 Extraction of the suspended solids56
  - Characteristics of the treated water56
9 Basic use57
- 9.1 Machine start-up57
- 9.2 Resetting the machine axes58
- 9.3 Stopping the machine functions58
- 9.4 Restoring normal machine functioning59
- 9.5 Switching the machine off59
- 9.6 Using the abrasive distribution system (optional)60
10 Carrying out machining operations61
- 10.1 Warnings relating to machining operations61
- 10.2 Machining operation procedure62
- 10.3 Origin management and selection62
  - Origins management62
  - Description of the parameters63
- 10.4 Positioning and locking the piece63
- 10.5 Using the machine in manual mode (axis movement)64
- 10.6 Using the machine in automatic mode64
- 10.7 Starting the machining operation64
- 10.8 Working cycle64
- 10.9 Machining identical pieces65
- 10.10 Unloading the piece65
- 10.11 Interrupting the machining operation66
11 Routine and special maintenance67
- 11.1 Routine maintenance68
- 11.2 Special maintenance85
12 Technical characteristics87
- 12.1 Layout88
- 12.2 General data92
- 12.3 General intensifier data92
- 12.4 Admissible weight on the work table93
- 12.5 Water consumption93
- 12.6 Electrical characteristics93
- 12.7 Lighting93
- 12.8 Main machine axes - X, Y, Z94
- 12.9 Noise level95
  - Primus 18495
  - Primus 322/32495
13 Handling and transport97
- 13.1 Warnings concerning machine transportation and installation97
- 13.2 Parts to be transported98
- 13.3 Unloading the machine99
14 Installation and assembly103
- 14.1 Machine layout, connection points and working dimensions103
- 14.2 Installation area requisites103
- 14.3 Layout of the support feet106
- 14.4 Levelling of the machine108
- 14.5 Safety guards110
- 14.6 Connecting the machine to the hydraulic system111
  - Connection to the main water supply111
- 14.7 Connecting the machine to the electric system112
  - 14.7.1 Connection cable113
  - 14.7.2 Power levels of the Primus 184/322/324113
- 14.8 Connecting the machine to the pneumatic system114
- 14.9 Equipment supplied114
15 Decommissioning - demolition115
16 Warranty and customer service117
- 16.1 Warranty117
- 16.2 Customer service117
17 Message list119
18 Enclosures121
- Abrasive powder toxicological datasheet121
- GMA GARNET (EUROPE) GmbH121
- Torque_Hpcomponents122
19 Drawings and diagrams123
Analytical Index125
- A125
- B125
- C125
- D126
- E126
- F126
- G126
- H126
- I126
- K126
- L126
- M127
- N128
- O128
- P128
- Q128
- R128
- S128
- T129
- U129
- W129
- X129

Intermac Primus 184 - Information about the publication

Table of Contents