Engine
EngineManifold&ExhaustSystem
FrontPipe-T urbocharger
Remove
Warning:Exhaustcomponentsgetextremelyhotduring
operation.Ensureexhaustcomponentsaresufciently
cooledbeforehandling.
1.Disconnectbatteryearthlead.
2.DisconnectprecatalystHO2Smultiplug.
3.Removeuppernutsecuringfrontpipetoturbocharger.
4.Removeundertray.
Undertray Undertray
Undertray
- -
-
Assembly Assembly
Assembly
5.Removelower2nutssecuringfrontpipeto
turbocharger.
6.Remove3nutssecuringfrontpipetointermediatepipe.
7.Remove4boltssecuringfrontpipebrackettoengine.
8.Removefrontpipeandcollectgaskets.
9.RemoveHO2Sfromfrontpipe.
Ret
1.Cleancomponentsandmatingfaces.
2.Applyanti-seizecompoundtothreadofHO2S.
3.FitHO2Stofrontpipeandtightento45–60Nm.
4.Fitnewexhaustgaskets.
5.Positionfrontpipetointermediatepipeand
turbocharger.
6.Fitandtightennutssecuringfrontpipetointermediate
pipeandtightento55–75Nm.
7.Fitlower2nutssecuringfrontpipetoturbocharger
andtightento45–55Nm.
8.Fitboltssecuringfrontpipebrackettoengineoilpan
andtightento
20–25Nm.
9.Fitundertray.
Undertray Undertray
Undertray
- -
-
Assembly Assembly
Assembly
10.Fituppernutsecuringfrontpipetoturbochargerand
tightento45–55Nm.
11.ConnectHO2Smultiplug.
12.Connectbatteryearthlead.
Version2.0254