BodyRepair
CollisionRepair
BodySealing
UnderbodySealerT reatmentAreas
Underoorareasandsillouterpanelsaretreatedwitha
PlastisolPVCunderbodysealer.Thismaterialisnotsuitable
forre-treatment.Whenrepairingareasofunderbodysealer,
stripthefactory-appliedunderbodysealerbacktoasuitable
breakpoint.Ensurethatacleanmetalsurfaceisexposedand
thattheedgeoftheexistingsealeradheressoundlytothe
panel.
Applynewunderbodysealerbetweenprimerandsurfacer
paintoperations.Applyseamsealerasnecessarybefore
applicationofunderbodysealer.Ensurethatblankingplugs
andgrommetsintheoorpan(exceptthoseusedforwax
injection)arettedbeforeunderbodysealerapplication.Ret
anyheatfusibleplugswhichhavebeendisturbedinrepairwith
theaidofahotairblower,orreplacewithrubbergrommets.
Ensurethatsuspensionunits,wheels,tyres,powerunit,
exhaustandbrakes(includingallmountingpoints)areshielded
priortoapplicationoffreshunderbodysealer.
SeamSealers
Aheatcured,PVCbasedsealantisappliedtospecicjoint
seamsduringfactoryassembly.Thismaterialisnotsuitable
forserviceuseand,duringrepair,shouldbesubstitutedbyan
approvedSeamSealer.
Applyseamsealersaftertheapplicationofprimerandbefore
theapplicationofsurfacerandtopcoat.Theseamsealermust
formacontinuousbead,withtheproleofthebeaddependant
onthetypeofseam.Ifseamsealerisappliedwithabrush,
takeparticularcaretomaintaintherequiredcoverageofthe
seam.Whereshapingoftheseamsealerisrequired,usea
clothsoakedwithsolventsuchaswhitespirittoachievethe
requirednish.
EnsurethatALLaccessiblerepairseamsaresealedfollowing
arepair .Damagetoavehicleoftenexesareasofthebody
remotefromtheimpact.Asaresult,theseamsealerin
theseareasmaybedisturbedbysubsequentstraighteningand
repairoperations.Checkallseamsinthevicinityofthearea
undergoingrepairforevidenceofcrackedseamsealer,then
cleanoutasrequiredandapplyfreshseamsealerusingthe
followingprocedure:
Cleantheaffectedseamandre-treatanyexposedmetalareas
withasuitableetchingprimer.
Applyappropriateseamsealerasnecessary.
T reataffectedareawithanacid-etchprimer(andunderbody
sealerasapplicable).
Applyappropriatecolourcoat.
Whereseamsareinaccessiblefollowingthereassemblyor
ttingofcomponents,ensurethatapaste-typeseamsealeris
appliedtosuchseams.Certainseamsalsobecomeinaccessible
afterthecompletionofpanelrepairs.Insuchinstancesapply
seamsealerandpaintbeforenalassembly.Providedaccess
isadequate,applyseamsealertobothsidesofarepairjoint.
Whereaccessislimitedtoonesideonly(e.g.boxsections),
treattheaffectedboxmemberwithcavitywax.Seamsto
whichseamsealerisappliedduringfactoryassemblyare
detailedinthefollowingillustrations.
Note:
Thoroughly Thoroughly
Thoroughly
inspect inspect
inspect
all all
all
joints joints
joints
around around
around
vicinity vicinity
vicinity
of of
of
repair. repair.
repair.
If If
If
necessary necessary
necessary
seal seal
seal
all all
all
areas areas
areas
that that
that
have have
have
been been
been
joined, joined,
joined,
repaired repaired
repaired
or or
or
replaced. replaced.
replaced.
Leave Leave
Leave
no no
no
area area
area
open open
open
to to
to
wet wet
wet
/damp /damp
/damp
contamination. contamination.
contamination.
Sealing Sealing
Sealing
will will
will
help help
help
eliminate: eliminate:
eliminate:
water water
water
ingress ingress
ingress
and and
and
wind wind
wind
noise noise
noise
etc. etc.
etc.
Always Always
Always
carry carry
carry
out out
out
a a
a
final final
final
quality quality
quality
check check
check
on on
on
all all
all
sealed sealed
sealed
areas. areas.
areas.
Version2.0842