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General| Supply voltage | 24 V DC |
|---|---|
| Contact type | Relay |
| Terminal type | Screw terminal |
| Width | 45 mm |
| Depth | 121 mm |
| Protection type | IP20 |
| Supply voltage tolerance | -15%/+20% |
This documentation is valid for the products PMCprotego D.48 and PMCprotego D.72.
Identifies important information using DANGER, WARNING, CAUTION, NOTICE, and INFORMATION.
Describes the PMCprotego D as a compact servo amplifier consisting of a power and control element.
Details the front panel components of the PMCprotego D with a legend for each numbered item.
Shows the plan view of the PMCprotego D, highlighting specific interfaces and slots.
Lists the items included when ordering a PMCprotego series servo amplifier.
Explains the structure of the PMCprotego D type code for configuring different options and features.
Describes the information found on the servo amplifier's type label, including modified and standard devices.
Defines the proper use of PMCprotego D servo amplifiers and lists improper uses, including modifications.
Details the environmental conditions for operating the servo amplifier, including forbidden conditions and cabinet requirements.
Explains the device certifications according to UL 508C and UL 840 standards.
Describes the Safe Torque Off (STO) safety function, its requirements, and implementation with or without a safety card.
Specifies that only competent persons, qualified and knowledgeable, should assemble, install, and operate the products.
Outlines conditions that invalidate warranty and liability claims, such as improper use or modifications.
Provides guidance on complying with local regulations for the disposal of electronic devices.
Warns about risks during operation, including touching live parts, high temperatures, and voltage presence.
Lists relevant EU directives and standards (Machinery, EMC, Low Voltage) for compliance.
Defines stop functions (STO) and their compliance with EN 60204 and safety standards like ISO 13849 and IEC 62061.
Explains stop categories (0, 1, 2) as defined in EN 60204-1 and their implementation with safety functions.
Defines the E-STOP function according to EN 60204-1 and ISO 13850, emphasizing override and reset requirements.
Describes the emergency stop function triggering and its implementation, leading to a Category 0 stop.
Introduces the PMCprotego D as a digital servo amplifier for closed-loop control of various motor types.
Explains the function of the power element, which converts mains voltage/frequency to drive the motor.
Details mains voltage connection types, requirements, and precautions for the PMCprotego D.
Describes how to connect the motor to the servo amplifier, including voltage compliance and cable considerations.
Explains the direct activation of a motor holding brake by the servo amplifier, noting it's not safety-related.
Details the function and connection of external brake resistors for dissipating braking energy.
Explains the DC intermediate circuit for linking servo amplifiers in multi-axis systems and energy storage.
Describes the intermediate circuit connection topology and precautions to prevent amplifier destruction.
Outlines the tasks of the control element, including managing semiconductors, data exchange, and protective functions.
Details the 24 VDC supply for the control element, emphasizing safe electrical isolation.
Describes the digital inputs and outputs available for various applications and their logical linking.
Provides an overview of the PMCprotego D's digital inputs and outputs and their configuration.
Details specific digital inputs like ENABLE, STO1-ENABLE, and STO2-ENABLE, explaining their functions and connections.
Explains digital outputs like operational readiness (BTB/RTO) and programmable outputs for functions.
Details the STO safety function, including safety guidelines and risks of uncontrolled motor rundown or electrocution.
Provides essential safety guidelines for the STO function, warning about uncontrolled motor rundown and electrical isolation.
Describes the status conditions of the servo amplifier based on STO1-ENABLE and STO2-ENABLE inputs.
Explains STO activation as single or dual-channel without a safety card, detailing circuit examples.
Describes STO activation with PMCprotego S1/S2 safety cards, covering single and dual-channel modes.
Specifies the reaction time of the STO safety function from input falling edge to motor power removal.
Illustrates a single-channel STO activation circuit example using a safety gate and relay.
Shows a dual-channel STO activation circuit example using a PNOZ mm0p safety control system.
Details the 2 analogue voltage inputs for setpoint specification, including differential input and resolution.
Describes encoder systems required for closed drive systems, including parameter settings for feedback types.
Explains the need for encoders and the parameters for assigning functions like FBTYPE, EXTPOS, and GEARMODE.
Details the resolver's function in determining absolute rotor position and its connection parameters.
Covers SinCos encoders with HIPERFACE and Hall interfaces, including functions and parameter settings.
Explains incremental encoders like ROD (AquadB) 5 V, 350 kHz/1.5 MHz, and with Hall encoder.
Describes absolute encoders with SSI interface for serial feedback, including data formats and cutoff frequency.
Details the Hall encoder connection as a primary feedback system and its cutoff frequency.
Explains electronic gearing for synchronizing multiple axes and Master/Slave configurations.
Describes connecting the servo amplifier to stepper motor control systems using pulse/direction signals.
Explains the Master-Slave mode for interconnecting PMCprotego D units where one acts as a slave.
Covers encoder emulation for generating incremental encoder signals or SSI signals from resolvers/SinCos encoders.
Details the RS232, CANopen, and Ethernet-based communication interfaces available on the servo amplifier.
Explains the RS232 interface for PC connection, parameter setting, and communication.
Describes the CANopen interface for connecting to a bus system, including profiles and functions.
Details the Ethernet-based interface (EtherCAT) for connecting to Ethernet subscribers.
Explains the use of the SD card slot for downloading firmware and parameter sets, including storage capacity and safety.
Introduces the commissioning software, oscilloscope, and PASconfig SDrive for parameter optimization and safety function configuration.
Introduces expansion cards that enhance the functionality of the servo amplifier, such as safety and I/O.
Details the PMCprotego S1-2 and S2-2 safety cards for monitoring safety functions and converting the amplifier to a safe unit.
Describes the I/O-14/08 expansion card, providing additional digital inputs and outputs with configurable functions.
Explains the PosI/O and PosI/O-AIO expansion cards for encoder emulation, fast RS 485 signals, and analogue I/O.
Details the Incremental encoder ROD (AquadB) 5 V connection, including supply voltage and thermal monitoring.
Describes the connection of absolute encoders with SSI interface for serial feedback, including data formats and cutoff frequency.
Covers SinCos encoders with SSI interface for linear feedback, detailing cutoff frequency and connections.
Explains how expansion cards enable electronic gearing and Master-Slave configurations.
Details encoder emulation using PosI/O cards for generating incremental encoder or SSI signals.
Introduces the PROFIBUS DP expansion card for connecting to PROFIBUS networks.
Provides information on the PROFINET expansion card, referring to its specific manual.
Describes the fan controller expansion card, its function in reducing noise, and its installation slots.
Explains the servo amplifier's behavior during switching on/off and measures for compliance with standards.
Illustrates the functional sequence for switching the servo amplifier on and off under normal conditions.
Describes the servo amplifier's behavior during fault conditions, including output stage switching and controlled braking.
Defines stop functions and categories (0, 1, 2) as per EN 60204, ISO 13849, and IEC 62061.
Explains Stop Category 0 (uncontrolled stop) and its implementation using the STO safety function.
Details Stop Category 1 (controlled stop) and its drive-integrated or external contactor implementation.
Describes Stop Category 2 (controlled stop with power available) and its implementation via safety card or auxiliary contactors.
Covers general requirements for installation, including mounting location, ambient conditions, earthing, EMC, and power supply.
Provides the physical dimensions of the PMCprotego D.48/D.72 servo amplifier.
Details the steps and materials required for physically mounting the servo amplifier in a control cabinet.
Explains the procedure for installing the shielding plate on the servo amplifier.
Provides instructions for installing expansion cards into the servo amplifier's slots.
Details the types of expansion cards available for slot 1 (I/O, PROFIBUS, PROFINET) and their installation process.
Lists expansion cards available for slot 2 (PMC PosI/O, PosI/O-AIO, Fan Controller) and their installation procedure.
Describes expansion cards for slot 3 (PosI/O, PMCprotego S1-2, S2-2, Fan Controller) and their installation.
Provides a detailed diagram showing all connectors on the PMCprotego D.48/D.72 and their pin assignments.
Presents a block diagram illustrating the PMCprotego wiring, including shield connections and PE connections.
Offers important notes on wiring, covering performance data, fuse protection, cable layout, shielding, and connection cables.
Discusses contact protection, leakage current calculations, and safety guidelines related to electrocution risks.
Explains leakage current calculation and measures to minimize it, referencing EN 61800-5-1.
Covers the use of residual current devices (FI) for detecting fault currents and protection against indirect contact.
Details the use of isolating transformers for essential indirect contact protection and connection methods.
Recommends cable cross sections and conditions for various connections according to EN 60204.
Provides a step-by-step guide for electrical installation, covering cable selection, earthing, shielding, and connections.
Explains measures for ensuring EMC compliance, including earthing, shielding, filters, and chokes, based on relevant standards.
Details earthing measures as a prerequisite for effective EMC compliance, emphasizing low impedance and direct connection to the earth bar.
Covers shielding measures to reduce noise energy and interference coupling, specifying cable types and connection methods.
Illustrates the procedure for connecting cable shields to the front plate of the servo amplifier.
Describes integrated noise suppression filters for mains and 24 V supply, their purpose, and potential leakage currents.
Explains the use of chokes on motor outputs for interference reduction and protection, especially for longer cables.
Covers details related to the power element, specifically the mains voltage connection.
Details the requirements for mains voltage connection, including cable cross sections and insulation material.
Provides requirements for motor connection, including cable cross sections, insulation, and shielding.
Explains the connection and safety aspects of the motor holding brake, warning about non-safety-related activation.
Details the connection and fuse requirements for external brake resistors.
Describes intermediate circuit connections, noting they are not short-circuit or polarity protected.
Introduces the PMCenergy SD energy store for intermediate circuits, explaining its function and connection.
Details the supply voltage and digital input/output connections for the control element.
Details the 24 VDC supply for the control element, emphasizing safe electrical isolation.
Describes the digital inputs including ENABLE, STO inputs, and reference earth connections.
Explains digital outputs like operational readiness and safety function status signals.
Details analogue input connections for setpoint specification, including signal range and reference earth.
Covers encoder system connections, including HIPERFACE DSL, SFD3, Resolver, SinCos, and Incremental encoders.
Details the one-cable connection for HIPERFACE DSL encoders, specifying cable length and interruption rules.
Refers to HIPERFACE DSL connection details for the SFD3 one-cable connection.
Describes resolver connections, including thermal switch integration and cable length considerations.
Details SinCos encoder connections with HIPERFACE interface, including pin assignments and cable length limits.
Explains SinCos encoder connections with EnDat 2.1 interface, including pin assignments and cable length limits.
Details encoder connections with EnDat 2.2 interface, including pin assignments and cable length limits.
Describes SinCos encoder connections with BISS interface (analogue), including pin assignments and cable length limits.
Details encoder connections with BISS interface (digital), including pin assignments and cable length limits.
Explains SinCos encoder connections with SSI interface, including pin assignments and cable length limits.
Details SinCos encoder connections without data track, including pin assignments and cable length limits.
Describes SinCos encoder connections with Hall encoder, including pin assignments and cable length limits.
Details Incremental encoder ROD (AquadB) 5 V, 350 kHz connections, including pin assignments and cable length limits.
Explains Incremental encoder ROD (AquadB) 5 V, 1.5 MHz connections, including pin assignments and cable length limits.
Details Incremental encoder ROD (AquadB) 5 V, with zero pulse and Hall encoder connections.
Describes Incremental encoder ROD (AquadB) 24 V, without zero pulse connections.
Explains Incremental encoder ROD (AquadB) 24 V, without zero pulse, with Hall encoder connections.
Details Absolute encoder with SSI interface connections, including pin assignments and cable length limits.
Explains Hall encoder connections, including pin assignments and cable length limits.
Describes connections for electronic gearing and Master-Slave mode with stepper motor control systems.
Details encoder emulation for outputting incremental encoder or SSI signals, including connection and impedance settings.
Covers communication interfaces: RS 232, CANopen, and Ethernet-based interface.
Explains the RS 232 interface, recommending shielded cables and detailing connection to a PC.
Details the CANopen interface, including specification, bus termination, cable data, and D-Sub housing requirements.
Describes the Ethernet-based interface (EtherCAT), detailing IN and OUT port pin assignments.
Introduces expansion cards like PMCprotego S1/S2, I/O-14/08, PosI/O/PosI/O-AIO, and PROFIBUS DP.
Refers to specific manuals for wiring details of PMCprotego S1 and S2 safety cards.
Details the I/O-14/08 expansion card's inputs and outputs, including connector pin assignments.
Explains the PosI/O and PosI/O-AIO expansion cards for encoder emulation and Master-Slave mode.
Describes electronic gearing and Master-Slave mode connections for PosI/O expansion cards.
Details encoder emulation for outputting incremental encoder or SSI signals using PosI/O cards.
Explains analogue input and output connections for the PosI/O-AIO expansion card.
Details Incremental encoder ROD (AquadB) 5 V connections, including supply voltage and thermal switch.
Explains Absolute encoder with SSI interface connections, including pin assignments and voltage supply.
Describes SinCos encoder connections with SSI interface, including pin assignments and voltage supply.
Details the PROFIBUS DP expansion card, including interface connections and information on installation guidelines.
Refers to the PROFINET manual for information on the PROFINET interface expansion card.
Provides crucial safety guidelines for commissioning the servo amplifier, emphasizing qualified personnel and hazard analysis.
Outlines the steps for initial commissioning, including gathering data, wiring, communication setup, parameter setting, and testing.
Explains how to download firmware and parameters to the servo amplifier using an SD card.
Describes the function of the servo amplifier's LED display and navigation keys for status and parameter setting.
Details the specific functions of the navigation keys for menu movement and value adjustment.
Explains the status indicator on the servo amplifier's display, including station address display.
Describes how to navigate the standard menu on the servo amplifier's display for status, error, and warning messages.
Explains how to access and use the advanced menu for changing numerical values.
Covers status messages, error messages (F01-F32), and warnings (n01-n32) indicated on the servo amplifier's LED display.
Lists and describes the various status messages displayed by the servo amplifier.
Provides a comprehensive list of error messages (F01-F32) and their descriptions, explaining how errors can be reset.
Lists and describes warning messages (n01-n32) that indicate malfunctions and potential controlled shutdowns.
Details the mandatory safety checks for employed safety functions, including initial and regular checks.
Refers to specific manuals for information on PROFIBUS DP and PROFINET expansion cards.
Lists general information such as approvals for the PMCprotego D.48.
Provides detailed electrical specifications, including supply voltage, tolerance, and frequency range for the PMCprotego D.48.
Details the power element specifications, including clock frequency, output current, and voltage rise.
Lists general information such as approvals for the PMCprotego D.72.
Provides detailed electrical specifications, including supply voltage, tolerance, and frequency range for the PMCprotego D.72.
Details the power element specifications, including clock frequency, output current, and voltage rise for the PMCprotego D.72.
Presents safety characteristic data (PL, SIL, PFHD) for STO operating modes according to EN ISO 13849 and IEC 62061.
Lists order numbers for the basic versions of PMCprotego D.48 and D.72 servo amplifiers.
Provides order numbers for safety cards, expansion cards, interface cables, and SD cards.
Lists order numbers for PMCprotego S1-2, S2-2, S1-2-C, S2-2-C safety cards and spare connectors.
Lists order numbers for expansion cards like PROFINET, POSI/O-AIO, D1, POSI/O, and PROFIBUS DP.
Provides order numbers for interface cables, USB/RS232 adapters, and CANopen interface adapters.
Lists order numbers for motor connector sets used for cable assembly.
Provides order numbers for spare connector sets, including various connector types.
Lists order numbers for PMCenergy SD energy stores and expansion modules.
Mentions connection cables for PMCtendo SZ motors, available via catalog or on request.
Provides an alphabetical list of abbreviations used in the manual and their definitions.
Encoder providing absolute position value, corresponding directly to the machine component's position.
Resistor converting electrical energy into thermal energy during motor braking.
System properties related to noise emission and noise immunity.
Defines emergency stop operation intended to stop a process or movement that has become hazardous.
Defines emergency switching off as an operation to cut off electrical energy supply due to shock or electrical risk.
Device to detect angle changes (rotational movement).
Incremental or absolute encoder detecting motor shaft position and converting it to an electrical signal.
Open industrial standard expanding Ethernet with an industrial protocol, developed by industry associations.
Binary figure display format where adjacent figures differ by only one bit.
Brake that holds masses or loads at standstill after movement has been braked.
Sensor detecting linear/rotational changes; measures path, speed, direction via pulses and phase.
Circuit smoothing rectified supply voltage, also used as an energy store.
Voltage at a circuit on rectifier circuits.
Output stage of servo amplifier/frequency converter generating sinusoidal output voltage via PWM.
Data package with position control parameters for a motion task.
Motion management for multiple physically separate drive axes.
Executes movements by speed, angle sync, or position via closed-loop control.
Distinguishes supply voltage regarding earthing methods TN, TT, and IT (IEC 60364).
Converts fixed mains voltage/frequency to variable voltage/frequency for motor driving, including rectifier, intermediate circuit, and inverter.
Procedure for generating sinusoidal voltage from DC voltage using periodic switching.
Encoder converting rotor angular position to an analogue value.
Stop function preventing motor rotation by cutting power supply to the motor.
Function maintaining plant safe condition or preventing hazardous conditions.
Converter for servo motors enabling controlled operation of three-phase motors for dynamic movements.
Drive technology where components ensure system precision and dynamics.
Regulates speed setpoint to actual value, outputting current setpoint.
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