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Rockwell Automation Allen-Bradley GuardShield 450L-B4FNxYD

Rockwell Automation Allen-Bradley GuardShield 450L-B4FNxYD
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GuardShield Safety Light Curtain
Catalog Numbers 450L-B4FNxYD, 450L-B4HNxYD, 450L-E4FLxYD, 450L-E4HLxYD
User Manual
Original Instructions

Table of Contents

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Rockwell Automation Allen-Bradley GuardShield 450L-B4FNxYD Specifications

General IconGeneral
BrandRockwell Automation
ModelAllen-Bradley GuardShield 450L-B4FNxYD
CategorySafety Equipment
LanguageEnglish

Summary

Preface

Who Would Use This Manual

Identifies the target audience for the manual.

Summary of Changes

Lists modifications and updates made in this manual version.

Terminology

Defines abbreviations and technical terms used in the manual.

Additional Resources

Lists related Rockwell Automation publications for further information.

Product Overview

General Description

Provides an overview of the 450L GuardShield safety light curtain family and its features.

Package Contents

Lists the items included in a complete GuardShield safety light curtain system package.

Firmware Revisions

Details the firmware versions and their associated features for 450L components.

Safety Concepts

Safety Standards Applied to GuardShield

Outlines the safety standards and directives the 450L safety light curtain complies with.

Functional Safety Data

Provides functional safety data and PFH values for 450L safety light curtain applications.

Safety Certification

Confirms the safety certifications and compliance of the 450L safety light curtains.

Installation Requirements

Specifies the regulations and standards that must be followed for proper installation.

Possible Misuse

Describes applications and environmental conditions that should be avoided to prevent misuse.

Operation

Principle of Operation

Explains the fundamental working principle of the 450L safety light curtain system.

Laser Alignment

Describes the integrated laser alignment system (ILAS) for 450L-E safety light curtains.

Safety Function

Start Modes

Details the four configurable start modes available for GuardShield safety light curtains.

Power Cycle

Explains how to perform a power cycle to reset the system after a lockout condition.

External Device Monitoring (EDM)

Describes the EDM feature for monitoring external control contactors and safety devices.

Low Operating Range

Explains the low operating range feature to minimize interference from neighboring optical sensors.

Beam Coding

Details the beam coding feature to prevent optical crosstalk between adjacent safety light curtains.

Blanking and Reduced Resolution

Introduces blanking and reduced resolution features for allowing objects to pass through the protective field.

Teach-in Fixed Blanking

Explains how to configure fixed blanking by teaching specific objects to be ignored.

Muting

Covers the muting functionality, its types, and activation requirements.

Mute Dependent Override Function (MDO)

Describes the MDO function to temporarily reactivate OSSD outputs after a muting error.

Two-sensor T-type Muting

Details the two-sensor T-type muting arrangement and its operation.

Two-sensor L-type Muting with Enable

Explains the two-sensor L-type muting with an additional enable signal for specific timing control.

Four-sensor Muting

Describes the four-sensor muting configuration for irregular pallet loads or smaller pallets.

Cascading

Explains how to cascade multiple 450L-E safety light curtains for extended coverage.

Cascading and Blanking

Details how blanking features are applied in cascading configurations.

Response Time

Discusses the factors affecting the light curtain's response time.

Standard Response Time, Ts

Provides standard response times for basic ON/OFF applications.

Advanced Feature Response Time, Ta

Details response times when advanced features like blanking and beam coding are used.

Cascading Response Time, Tc

Explains the additional response time adder due to cascading plug-ins.

Connected Components Workbench Response Time

Describes how CCW software calculates response times for cascaded systems.

System Configuration

Receiver Plug-in DIP Switch Settings

Details how to set the DIP switches on receiver plug-ins for desired functionality.

450 L-APR-ON-5 Connection Plug-in

Lists the function and default settings for the 450L-APR-ON-5 connection plug-in.

450 L-APR-ED-8 Connection Plug-in

Lists the function and default settings for the 450L-APR-ED-8 connection plug-in.

450 L-APR-BL-5 Connection Plug-in

Lists the function and default settings for the 450L-APR-BL-5 connection plug-in.

450 L-APR-MU-8 Connection Plug-in

Lists the function and default settings for the 450L-APR-MU-8 connection plug-in.

450 L-APR-UN-8 Connection Plug-in

Lists the function and default settings for the 450L-APR-UN-8 universal plug-in.

Confirmation of a New System Configuration

Describes the procedure to confirm a new system configuration after changes.

Installation and Wiring

Determine the Safety Distance

Explains the importance and factors for determining the required safety distance.

U.S. Safety Distance Formula

Provides the U.S. safety distance calculation formula.

OSHA Safety Distance Formula

Details the OSHA safety distance formula for minimum safety requirements.

ANSI Safety Distance Formula

Presents the ANSI safety distance formula, recommended for USA applications.

European Safety Distance Formula

Outlines the European safety distance calculation formula based on EN ISO standards.

Minimum Distance from Reflective Surfaces

Specifies the minimum distance required from reflective surfaces to prevent detection issues.

Mirrors

Discusses the use of corner mirrors with safety light curtains and installation considerations.

Install and Mount

Guides on the preparation, selection, and installation of the GuardShield safety light curtain system.

Correct Positioning of Transmitter and Receiver Sticks

Illustrates the correct method for aligning transmitter and receiver sticks.

Correct Installation

Provides illustrations and guidelines for correct safety light curtain installation to ensure safety.

Incorrect Installation

Shows examples of incorrect installation practices that compromise safety.

Mount Multiple 450 L GuardShield Safety Light Curtains

Addresses potential issues and measures for mounting multiple light curtains closely.

Measures to avoid optical interference or optical cross talk

Details methods to prevent optical interference and crosstalk between adjacent light curtains.

Mounting Brackets

Describes the available mounting bracket kits for installing the safety light curtains.

Standard TopBottom Mounting Kit

Provides details on the standard top/bottom mounting kit supplied with each stick.

Side Mounting Bracket

Explains the side mounting bracket for alternative installation orientations.

Shock Mounting Kit

Describes shock mount brackets for applications with high shock and vibration.

Replacement Mounting Kit

Details the replacement mounting kit for easier conversion from existing installations.

Electrical Installation

Covers the necessary precautions and steps for electrical installation of the system.

Plug-ins

Explains the process of selecting and installing transmitter, receiver, or universal plug-ins.

Plug-in Installation

Guides on how to properly install plug-ins to maintain IP65 rating.

Transmitter Plug-in

Provides pin assignments and details for transmitter plug-ins.

Receiver Plug-in

Provides pin assignments and details for receiver plug-ins.

Cascading Cable Connection

Explains the pin assignments for cascading plug-ins used in transmitter and receiver configurations.

Transmitter Cable Connection

Details the connection cable requirements for transmitter plug-ins.

Receiver Cable Connection

Details the connection cable requirements for receiver plug-ins.

Power Supply

Specifies the requirements for the external voltage supply (24V DC) for the light curtain.

Grounding

Explains the recommended grounding types (Protective Earth and Functional Earth) for the light curtains.

External Device Monitoring (EDM) Connection

Describes how to connect the EDM feature to monitor external contactors.

Restart Button

Explains the function and operation of the restart button.

OSSD Output

Details the OSSD output signal processing and connection requirements.

OSSD Restart Time (from OFF to ON)

Specifies the times required for OSSD restart after protective field clearance.

Test Pulses

Explains the use of test pulses for checking OSSD output faults.

Typical Wiring Diagram

Provides typical wiring diagrams for connecting the light curtain to external contactors.

Direct to Contactors

Illustrates direct connection to external contactors for safety output control.

Guardmaster SI Safety Relay

Shows an example connection to a Guardmaster SI Safety Relay.

T-connector

Explains the use of a T-connector for system design and connection.

GuardLink Tap Connections

Demonstrates connecting to a GuardLink tap using a splitter.

1732 ArmorBlock Connections

Shows an example connection to a 1732 ArmorBlock module.

Status Indicators and Troubleshooting

Status Indicators

Explains how to interpret the status indicators on the light curtain sticks.

System Status Indicators

Describes the different status indicator lights and their meanings based on stick type.

Status Indicator for Normal Operation

Lists the normal operation status indicators, their colors, and behaviors.

Optical Push Button

Details the operation and functions of the optical push button.

Troubleshoot

Provides guidance on troubleshooting system errors based on status indicators.

Status Indicator Error Display

Explains how to interpret error codes shown by the STS status indicator.

Errors, Lockouts, and Corrections

Lists common errors, lockouts, and their corresponding corrective actions.

Optical Interface Device (OID)

Describes the OID for visualizing protective field status and diagnostics.

Troubleshoot with Connected Component Workbench Software

Guides on using CCW software for diagnosing and troubleshooting the light curtain.

Safety Instructions

Maintenance

Provides instructions and precautions for maintaining the safety light curtain system.

Regular Inspection

Outlines the regular inspection actions and their frequency for ensuring safe operation.

Clean Optic Front Window

Instructions for cleaning the optic front window to maintain system reliability.

Disposal

Provides guidance on the proper disposal of unserviceable devices.

Product Labels

Explains the information found on product labels and packaging.

Stick Labels

Details the explanation and meaning of information on stick labels.

Plug-in Label

Explains the information and principle indicated on plug-in labels.

Connected Components Workbench Software

Overview

Introduces the Connected Components Workbench software for monitoring and configuring 450L light curtains.

Multiple Subconfigurations

Explains the concept of multiple subconfigurations for advanced setups.

Start a New Project

Guides on how to create a new project within the CCW software.

Workbench Layout

Describes the different sections and layout of the CCW workbench interface.

Project Organizer

Explains the Project Organizer for managing devices within a project.

General

Details the general setup and customization options for a project device.

Hardware

Guides on selecting appropriate hardware settings for the light curtain.

DIP Switch

Explains the function of DIP switches on the connection plug-in for configuration.

USB Status

Shows how to check the status of the USB connection to the light curtain.

Sub-configurations

Details the setup and key elements of subconfigurations, especially when using OID.

General Settings

Outlines the default general settings applicable to muting and blanking functions.

GPIO

Introduces the General Purpose Input Output (GPIO) window for configuring inputs and outputs.

GPIO Selection and Settings

Guides on selecting and configuring GPIO settings for muting sensors and other inputs/outputs.

Diagnose Window

Explains how to use the Diagnose window for troubleshooting and viewing status.

Export

Describes how to export light curtain setup and diagnostic data to a CSV file.

Reset

Details the reset procedure for clearing lockouts and powering the light curtain off/on.

Lock

Explains the process of locking configurations before run mode.

Mode

Describes the mode symbols used to indicate the operating status of the light curtain.

Teach

Outlines the conditions and steps for enabling the Teach function.

Laser

Explains how to turn the integrated laser alignment ON and OFF.

Beam Status

Describes how to view the status of individual beams and intensity levels.

Two-sensor Muting Schematic Example

Provides an example wiring diagram for two-sensor muting configurations.

Hardware Setup

Guides on configuring hardware settings, specifically for muting setup.

Muting Type and Settings

Details how to select and adjust muting types and time parameters.

Blanking Overview

Introduces the blanking features and lens identification for configuration.

Lens Identification

Explains how to identify lenses for finger and hand resolution for blanking setup.

Zones

Describes how to define zones for blanking, floating, or reduced resolution.

Configuration Options

Lists the types of blanking configurations available.

Fixed Blanking

Explains the concept and rules for fixed blanking zones.

Teach Blanking Zones

Guides on learning new arrangements of fixed blanking using the software.

Process Details

Details the steps for connecting to the light curtain and configuring blanking.

Floating Blanking

Explains the floating blanking feature, allowing object movement within a lens range.

Settings

Details the settings for floating blanking configuration.

Floating Blanking Rules

Outlines the rules enforced by CCW software for floating blanking.

Object Height

Explains how to calculate minimum and maximum object heights for OSSD outputs to remain ON.

Reduced Resolution Blanking

Describes reduced resolution blanking, where objects don't need to be in the zone.

Reduced Resolution Blanking Rules

Provides rules for reduced resolution blanking based on object size and lens values.

Download and Upload Configurations

Details the three steps required to change a configuration in the light curtain.

Configure Light Curtain Offline

Guides on the initial steps to configure the light curtain offline.

Upload Project into the Connected Components Workbench Software

Explains how to upload the project from the light curtain back to the CCW software.

Lock to Confirm Configuration

Describes how to lock the configuration to confirm it.

Connect to Device

Guides on connecting the CCW software to the light curtain device.

Change Hardware

Explains how CCW software synchronizes hardware changes before downloading new configurations.

Share Your Project (ExportImport)

Details how to share projects and devices using export/import routines.

Export Project to a Connected Components Workbench Software Archive

Guides on exporting a project to a CCW software archive file.

Export Directory and Filename

Explains the default directory and filename conventions for exporting projects.

Export Confirmation

Describes the confirmation message shown after exporting a project.

Import Archive Filename

Explains how to select the correct archive filename for import.

Import Project from a Connected Components Workbench Software Archive

Guides on importing a project from a CCW software archive file.

Export Device to Zip File

Describes exporting a single device configuration to a 7-Zip file.

Import a Zip File

Guides on importing a device configuration from a zip file.

Update Firmware

Details the process of updating firmware for the light curtain and OID.

Specifications

Safety Ratings

Lists the safety ratings and standards compliance for the 450L safety light curtains.

Operating Characteristics

Provides key operating characteristics such as protective field length, resolution, and operating range.

Response time

Details the response times for 450L-B and 450L-E light curtains under various conditions.

Inputs Receiver Plug-in, Cascading Plug-in, and Universal Plug-in

Lists the attributes for receiver, cascading, and universal plug-ins.

Safety Outputs (OSSDs): Receiver Plug-in

Specifies the safety output characteristics of the receiver plug-in.

Status Outputs

Describes the characteristics of the status outputs available on the receiver plug-in.

Environmental and General Protection

Covers operating temperature, humidity, enclosure rating, and vibration resistance.

Electrical Protection

Details electrical protection features like short circuit and overload protection.

General

Provides material specifications, dimensions, torque values, and accessory information.

Certifications

Lists the certifications and compliance standards for the product.

Compliance to European Union Directives

Declares conformity with relevant EU directives and standards.

Approximate Dimensions

Shows the physical dimensions of the safety light curtain transceiver sticks.

Product Selection

Guides on selecting the appropriate 450L light curtain model based on specifications.

Sticks

Details the catalog numbers and specifications for different 450L transceiver sticks.

Plug-ins

Lists the types of plug-ins available and their functions.

Optional Accessories

Lists optional accessories for mounting, alignment, and other functions.

Mounting Tool and Bracket

Describes mounting brackets for corner mirrors and transceiver sticks.

Weld Shields

Details the purpose and specifications of polycarbonate weld shields.

Typical Installations

Safety Light Curtain Mounted Vertically

Illustrates vertical mounting for point of operation and access control applications.

Safety Light Curtain Mounted Horizontally

Shows horizontal mounting for hazardous zone safe guarding applications.

Fixed Blanking Application

Provides an example application for fixed teach-in blanking, like on a punch press.

Cascading Application

Illustrates an example setup for cascading safety light curtain segments.