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CLV 480
SICK CLV 480 User Manual
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Operating Instructions
Chapter
10
CLV 480 Bar Code Scanner
8 010 080/O824/1
0-02-2005
©
SICK AG · Division Auto Ident · Germany
· All rights reserved
10-67
Appendix
10.16
EC Declaration of Conformity
Fig.
10-39
shows the scaled down copy of the EC
Declaration of Conformity (page 1).
¾
Com
plete copy of EC Declar
ation of Conformity on request.
Fig. 10-39:
Copy of the Declaration
of Conformity (P
age 1, scaled down)
204
206
Table of Contents
Default Chapter
2
SICK AG · Division Auto Ident · Germany · All Rights Reserved
2
Finding Information
3
Table of Contents
5
1 Notes on this Document
17
Purpose
17
Target Audience
17
Mounting, Electrical Installation, Maintenance and Replacement
17
Startup, Operation and Configuration
17
Information Content
17
Symbols
18
2 Safety Information
19
Authorized Users
19
Mounting and Maintenance
19
Electrical Installation and Replacement
19
Startup, Operation and Configuration
19
Intended Use
19
In Stand-Alone Configuration
19
General Safety Instructions and Protection Measures
20
Fig. 2-1: Laser Warning Labels on the CLV
21
Quick Stop and Quick Restart
22
Stopping the CLV
22
Restarting the CLV
22
Environmental Information
22
Power Requirements
22
Disposal after Removal from Service
22
3 Product Description
23
Design
23
Scope of Delivery
23
Variants
23
System Requirements for Stand-Alone Configuration
23
Table 3-1: CLV Variants
23
Product Features and Functions (Overview)
25
Design
27
Method of Operation
28
Switching Outputs
28
Fig. 3-2: Block Diagram: CLV Functions
28
Event-Controlled Dynamic Focus Control
29
Reading Modes
29
Fig. 3-3: Dynamic Focus Control: Classification of the Reading Range in Distance Configurations
29
Scan Procedure Variants
30
Fig. 3-4: CLV in Stand-Alone Configuration (Start/Stop Mode) and in Tracking Mode
30
Additional Components
31
Indicators and Control Elements
31
Control Elements
31
Function of the Leds
31
Chapter 10.6 Installing and Operating the "CLV-Setup" Program, Page
31
Table 3-2: Meaning of Leds: CLV Without External Parameter Memory
32
Fig. 3-5: Leds
32
Table 3-3: Meaning of Leds: CLV with External Parameter Memory
33
4 Installation
35
Installation Sequence
35
Preparations
35
Required Components
35
Required Accessories
35
Required Auxiliary Parts
35
Replacing the Laser Warning Label
36
Selecting the Mounting Location
36
Fig. 4-1: Line Scanner: Replacing the Laser Warning Labels
36
Mounting Accessories
37
Fig. 4-2: Line Scanner: Position of the Securing Threads on the CLV
37
Fig. 4-3: Line Scanner: Mounting Possibilities of the CLV
37
Distance between the CLV and the Bar Code
38
Fig. 4-4: Scanning Methods: Alignment with Bar Code and Conveyor Direction
38
Table 4-1: Permissible Reading Angles between the Scan Line and Bar Code
39
Fig. 4-6: Line Scanner: Reading Angle between the Scan Line and the Bar Code
39
Fig. 4-7: Avoiding Surface Reflections: Angle between the Emitted Light and the Bar Code (Tilted Away from the Vertical Axis)
39
Count Direction of the Code Position CP and Code Angle CW
40
Fig. 4-8: Count Direction of the Code Position CP in the Scan Line and of the Code Angle CW for the Oscillating Mirror
40
Mounting and Adjusting the Device
41
Mounting the CLV
41
Adjusting the CLV
41
Help Functions for Adjusting the CLV
43
Fig. 4-9: Line Scanner: Scan Line in Adjusting Mode
43
Mounting the External Components
44
Mounting the AMV/S 60 Connection Module
44
Mounting the External Reading Pulse Sensor
44
Fig. 4-10: Line Scanner: Mounting Example for the External Reading Pulse Sensor
44
Installing Incremental Encoder
45
Mounting the Sensors for Detecting the Object Distance
46
Fig. 4-11: Mounting Example for Object Distance Detection
46
Dismantling the Device
47
5 Electrical Installation
49
Installation Sequence
49
SICK Connection Modules (Overview)
49
Table 5-1: Connection Modules for the CLV
49
Electrical Connections and Cables
50
Wire Cross-Sections
50
Prefabricated Cables (Overview)
50
Table 5-2: Cables for Connecting the CLV
50
Connections/Cables for the AMV/S 60 Connection Module
51
Fig. 5-1: Block Diagram: Connection of the CLV to the AMV/S 60 Connection Module
51
Connections/Cables for the Bus Connection Modules
52
(Connection to AMV/S or BMV 10/BMS 20)
53
(Connection to AMV 100/200 or BMV 10)
53
Connector Pin Assignment
55
Terminals on the CLV
55
Table 5-3: Pin Assignment of the 15-Pin D Sub HD "Host/Term" Plug
55
Table 5-4: Pin Assignment of the 15-Pin D Sub HD "I/O" Socket
55
External Parameter Memory No. 2 020 307/No. 2 021 689/No. 2 027 543
56
Table 5-5: Pin Assignment of the 15-Pin D Sub HD "Host/Term" Cable Plug
56
Table 5-6: Pin Assignment of the 15-Pin D Sub HD "I/O" Cable Socket
56
No. 2 027 543 or Connector Cover No. 2 021 298 No. 2 021 267 (Optional Accessories)
56
Preparations for Electrical Installation
57
Requirements for the Host Interface
57
Supply Voltage
57
Table 5-7: Maximum Cable Lengths between the CLV and Host
57
Table 5-8: Power Consumption of the CLV
57
Table 5-9: Power-Up Delay as a Function of the Device Number GN
57
Non-SICK Power Supply Unit/Connections Without the Connection Module
58
Table 5-11: Wire Color Assignment of the Cable No. 2 020 264
59
Table 5-12: Wire Color Assignment of Cable 1 for External Parameter
60
Table 5-13: Wire Color Assignment of Cable 2 for External Parameter
60
Table 5-14: Wire Color Assignment Cable 1 for Connector Cover No. 2 021 267
61
Electrical Installation Procedure
62
Individual Steps
62
Tools
62
Connecting the Supply Voltage
62
Connecting the Host Interface
63
Table 5-16: Communication Parameters for the Host Interface (Default Setting)
63
Fig. 5-2: Connecting the Host Interface
63
Connecting the CAN Interface
64
Connecting the PC
64
Fig. 5-3: Connecting the Terminal Interface
64
Connecting the "Sensor" Switching Input
65
Table 5-17: Characteristic Data of the "Sensor" Switching Input
65
Fig. 5-4: Connections of the "Sensor" Switching Input
65
Connecting the "IN 0" to "IN 4" Switching Inputs
66
Fig. 5-5: Connections of the "IN 0" to "IN 4" Switching Inputs
66
Table 5-18: Pin and Terminal Assignment for "IN 0" to "IN 4" Switching Inputs
67
Table 5-19: Characteristic Data of the "IN 0" to "IN 4" Switching Inputs
67
Table 5-20: Dynamic Focus Control: Switching Inputs/Distance Configuration Assignment Table
67
Table 5-21: Combination of the Functions of the "IN 0" to "IN 4" Switching Inputs
68
Connecting the "Result 1" to "Result 4" Switching Outputs
69
Table 5-22: Pin and Terminal Assignment for "Result 1" to "Result
69
Table 5-23: Characteristic Data of the "Result 1" to "Result 4" Switching Outputs
69
Fig. 5-6: Connections of the "Result 1" to "Result 4" Switching Outputs
69
6 Operation
71
Overview of Steps for Starting up the CLV
71
Default Settings
71
Default Settings of the Line Scanner CLV 480 (All Variants)
72
Default Settings of the Line Scanner with Oscillating Mirror CLV 480 (All Variants)
72
Table 6-2: Extract: Default Parameter Settings of the Line Scanner with
72
Quick Start
73
Starting up the CLV with the Factory Default Settings
73
Fig. 6-1: Bar Code Pattern (Code 39; Module Width 0.35 MM (13.8 Mil); Print Ratio 2:1)
73
Table 6-3: Reading Distances for Default Settings
74
Configuring (Parameterization) the CLV
75
Configuring the CLV Via the User Interface of CLV-Setup
75
Function of the Tabs in CLV-Setup (Overview)
77
Guide to Parameterization Menu
79
Table 6-5: Guide: Parameterizing Oscillating Mirror Functions
80
Fig. 6-2: Oscillating Mirror: "Oscillating with Fixed Amplitude" Mode
81
Fig. 6-3: Oscillating Mirror: "Oscillating with Variable Amplitude" Mode
82
Fig. 6-4: One-Shot: Object Tracking (Bar Code Read from Front)
83
A. CLV in Stand-Alone Configuration
84
Table 6-6: Overview: CLV Applications in Stand-Alone Configuration or in
84
Table 6-7: Guide: Parameterizing the Reading Trigger for Start/Stop Mode in Stand-Alone Configuration
85
Table 6-8: Guide: Parameterizing Focus Control in the CLV for Master/Slave Arrangement with
88
Table 6-10: Guide: Parameterizing Slave Mode in the CLV for Arrangement with OTC 400 (Master)
89
Table 6-11: Guide: Parameterizing Operation Mode in the OTC 400 for Master/Slave Arrangement
89
Table 6-9: Guide: Parameterizing Reading Trigger Mode in the CLV for
89
Arrangement with OTC 400
90
Table 6-12: Guide: Parameterizing Focus Control in the CLV for Master/Slave
90
Table 6-13: Guide: Parameterizing Reading Trigger Mode in the CLV for
91
Table 6-14: Guide: Parameterizing Tracking Mode in the CLV for Object
91
Otc 400
92
Table 6-15: Guide: Parameterizing Slave Mode in the CLV for Object
92
Table 6-17: Guide: Parameterizing the Laser Timeout
93
Table 6-18: Guide: Parameterizing the Separation of Identical Bar Codes
93
Operating Modes and Outputing the Reading Result
95
Reading Mode (Standard Operating Mode)
95
Fig. 6-5: CLV-Setup: Displaying the Reading Result in the Terminal Emulator
96
Fig. 6-6: Reading Result of the Terminal Interface: Structure for Good Read
97
Fig. 6-7: Reading Result of the Terminal Interface: Structure for no Read
97
Percentage Evaluation
98
Fig. 6-8: CLV-Setup: Displaying the Percentage Evaluation in the Terminal Emulator
99
Adjusting Mode
100
Show CP-Limits
100
I/O Monitor in Increment Trigger
101
Fig. 6-9: Appearance of Scan Line in the "Show CP-Limits" Mode
101
Fig. 6-10: CLV-Setup: Selection of the Signals to be Displayed in I/O Monitoring
102
Fig. 6-11: CLV-Setup: Example of Output in the "I/O Monitoring" Dialog Box
103
Displaying and Editing Operating Data
106
Reading Diagnosis
106
Fig. 6-12: CLV-Setup: "Operating Data" Dialog Box
106
Monitor Host Interface
107
Table 6-19: "Monitor Host Interface" Function
107
Fig. 6-13: CLV-Setup: Displaying the Reading Result of the Host Interface in the Terminal Emulator with Direction Identifier at the Beginning (in this Case: O = Output)
108
Auxiliary Input
109
Code Statistics for RDT 400
109
Self-Test
110
Fig. 6-14: CLV-Setup: Displaying the Self-Test Result in the Terminal Emulator
110
Executing CLV Functions Interactively
111
Fig. 6-15: CLV-Setup: Dialog Box for Executing Show Limits
111
CLV Messages
112
Displaying Messages
112
Fig. 6-16: CLV-Setup: Displaying the System Messages in the Terminal Emulator When Starting the CLV
112
Error Messages
113
Switching off the CLV
113
7 Maintenance
115
Cleaning the CLV During Operation
115
Fig. 7-1: Cleaning the Reading Window
115
Maintenance
116
Disposal
116
Fig. 7-2: Cleaning the External Optical Sensors (Reading Pulse Generator, Object-Height Detector)
116
8 Troubleshooting
117
Overview of the Possible Errors and Malfunctions
117
Mounting Errors
117
Electrical Installation Errors
117
Parameter Errors
117
Malfunctions
117
Monitoring Error and Malfunctions
117
Tracking Mode with OTC 400
117
Error Messages
118
CLV Without External Parameter Memory
118
Table 8-1: Error Messages Output on the Terminal Interface
118
LED Error Messages for the External Parameter Memory
119
Table 8-2: LED Error Messages for Access to the External Parameter Memory
119
Parameter Memory
119
Messages for Errors Accessing the External Parameter Memory
121
Table 8-3: Messages for Problems Accessing the External Parameter Memory
121
ST Error Status in the Reading Result of a Bar Code
123
Troubleshooting
123
Table 8-4: Meaning of the ST Error Status in the Reading Result
123
General Malfunctions: CLV Not Ready
125
Table 8-5: Troubleshooting: Restoring Operation (Reading Mode)
125
Malfunctions in Reading Mode: Reading Trigger Errors
126
Table 8-6: Troubleshooting: Reading Trigger Errors in Reading Mode
126
Malfunctions in Reading Mode: Result Output Errors
130
Table 8-8: Troubleshooting: Result Output Errors in Reading Mode (CLV in Stand-Alone Configuration)
130
Malfunctions in Reading Mode: Errors in the Result Status Output
133
Malfunctions in Reading Mode: Oscillating Mirror Errors
133
Oscillating Mirror
133
Table 8-10: Troubleshooting: Errors in the Result Status Output in Reading Mode
133
Table 8-11: Troubleshooting: Oscillating Mirror Errors in Reading Mode
133
SICK Support
134
9 Technical Data
135
Data Sheet CLV 480-0010 Bar Code Scanner
135
Table 9-1: Technical Specifications of the CLV 480-0010
135
Data Sheet CLV 480-1010 Bar Code Scanner
136
Data Sheet CLV 480-0011 Bar Code Scanner
136
Table 9-2: Technical Specifications of the CLV 480-1010
136
Table 9-3: Technical Specifications of the CLV 480-0011
136
Data Sheet CLV 480-1011 Bar Code Scanner
137
Dimensioned Drawings - CLV
137
Line Scanner (Standard Device) Without /With Heater
137
Table 9-4: Technical Specifications of the CLV 480-1011
137
Fig. 9-1: Dimensions of the CLV 480 Line Scanner, Front Reading Window
137
Line Scanner with Oscillating Mirror (Without/With Heater)
138
Fig. 9-2: Dimensions of the CLV 480: Line Scanner with Oscillating Mirror, Side Reading Window
138
10 Appendix
139
Overview
139
Specification Diagrams
139
Reading Conditions for All Diagrams
139
Table 10-1: Reading Conditions for Specification Diagrams
139
Overview of Diagrams
140
Table 10-2: Overview of Specification Diagrams for the Line Scanner
140
Table 10-3: Overview of Specification Diagrams for the Line Scanner with
140
Reading Performance Data of Line Scanner
141
Fig. 10-1: CLV 480-0010/-0011 (Line Scanner): Reading Field Height as a Function of the Reading Distance and Resolution
141
Reading Performance Data of Line Scanner with Oscillating Mirror
151
Fig. 10-21: CLV 480-1010/-1011 (Line Scanner with Oscillating Mirror): Deflection Range as a Function of Radial Reading Distance, Deflection Angle and Resolution
159
Installing and Operating the External Parameter Memory
160
Function
160
Table 10-4: External Parameter Memory
160
Fig. 10-22: External Parameter Memory, Installed on the CLV
160
Installation and Electrical Connection
161
Operation
161
Fig. 10-23: CLV-Setup: "Device Configuration" Tab with the CLV Start Options
161
Switching on the Device for the First Time
162
Adjusting the Parameter Set in the External Parameter Memory after It Has Been Downloaded to the CLV
162
Fig. 10-24: CLV-Setup: Dialog Box for Adjusting the External Parameter Memory
162
Meaning of the Leds
163
Error Messages
163
Replacing a CLV
163
Optional Heating
164
Features
164
Design
164
Function
164
Fig. 10-25: CLV with Heater: Temperature Curve Inside the Housing
164
Electrical Installation
165
Outdoor Applications
165
System Messages
166
CLV Without External Parameter Memory
166
CLV with External Parameter Memory Connected
166
Table 10-5: CLV System Messages
166
Table 10-6: Additional CLV System Messages for the Connected
166
Installing and Operating the "CLV-Setup" Program
167
Preparations
167
Installing the Software
167
Starting CLV-Setup
170
Table 10-7: Default Settings in CLV-Setup
170
Fig. 10-26: CLV-Setup: Result Display of the Autobaud Detect Function
171
User Interface
172
Fig. 10-27: User Interface of the "CLV-Setup" Software
172
Functions
173
Hot Keys
173
Opening and Closing Tabs
174
CLV-Setup Help
174
Transferring Parameter Sets between CLV-Setup and the CLV
175
10.6.10 Unknown Parameters
175
10.6.11 Log File in the Terminal Emulator
176
10.6.12 Starting CLV-Setup with an "INI File" as an Argument
176
10.6.13 the CLV Assistant
176
Configuring a CLV with Command Strings
177
Fig. 10-28: CLV-Setup: Entering Commands in the Terminal Emulator
177
Calculating Parameter Values for Setting the CLV
179
Calculating the Number of Scans (for Standard Decoder)
179
Fig. 10-29: Line Scanner: Calculating the Number of Scans for Ladder-Type Bar Code Arrangements
179
Fig. 10-30: Line Scanner: Calculating the Number of Scans for Fence-Type Bar Code Arrangements
179
Fig. 10-31: Line Scanner with Oscillating Mirror: Calculating the Number of Scans for Fence-Type Bar Code Positioning
180
Calculating the Start Position and Mirror Speed for the Forward and Return Phase of the One-Shot Function
181
Fig. 10-32: One-Shot: Line Scanner with Oscillating Mirror: Calculating the Number of Scans for Fence-Type Bar Code Positioning
181
Calculating the Necessary Bar Code Distance if Several Bar Codes Are Read on each Object
182
Fig. 10-33: Required Distance between the Bar Codes on an Object
182
Tables
183
Calculating the Code Length of a Bar Code
183
Table 10-8: Formulas for Calculating the Code Length of a Bar Code
183
10.10 Special Applications and Procedures
184
10.10.1 Auxiliary Input Via the Terminal Interface
184
Fig. 10-34: Auxiliary Input Via the Terminal Interface of the CLV
184
Fig. 10-35: CLV-Setup: Auxiliary Input on the Terminal Emulator
185
Table 10-9: Communication Parameters on the Terminal/Pc for the Auxiliary Input
186
Table 10-10: Communication Parameter Settings for the SICK Hand-Held Scanner from the IT 38Xx/46Xx/48Xx/58Xx Series
186
Daisy-Chain Configuration (Data Forwarding or Master/Slave Arrangement)
187
SICK Network (RS 485)
187
10.10.4 Connection to Profibus DP
187
10.10.5 Connection to the Devicenet
187
10.10.6 Connection to Interbus-S
187
10.10.7 Connection to Ethernet TCP/IP
187
10.10.8 Building a CAN Scanner Network
187
10.10.9 Integration in an OPS Reading System
187
Replacing a CLV (Copying the Parameter Set)
188
10.11.1 Downloading the Parameter Set
188
10.11.2 Importing the Parameter Set from the External Memory
189
10.12 Accessories
190
10.12.1 Mounting Accessories
190
10.12.2 Connection Modules
190
Table 10-11: Accessories: Mounting Accessories
190
Table 10-12: Accessories: Connection Modules
190
10.12.3 Bus Connection Modules
191
10.12.4 Cables, External Parameter Memories and Plug Cover
191
Table 10-13: Accessories: Bus Connection Modules
191
10.12.5 Plug-In Connections
193
10.12.6 Reading Pulse Generators
193
Table 10-15: Accessories: Cables and Connector Covers for the CLV with Heater
193
Table 10-16: Accessories: Plug-In Connections
193
10.12.7 Incremental Encoder
194
10.12.8 Network Controller
194
Table 10-17: Accessories: Incremental Encoder
194
Table 10-18: Accessories: Network Controller
194
10.13 Dimensioned Drawings of the Accessories
195
Fig. 10-38: Front View of Quick Clamping Device No. 2 016 110 with Angle Braket No. 2 0130824
195
10.14 Supplementary Documentation
196
10.14.1 CLV Connect
196
Table 10-19: Supplementary Documentation in English Language
196
10.15 Glossary
197
10.16 EC Declaration of Conformity
205
Fig. 10-39: Copy of the Declaration of Conformity (Page 1, Scaled Down)
205
10.17 Index
206
10.18 Bar Code Example
211
Fig. 10-40: Scannable Bar Codes with Various Module Widths (Print Ratio 2:1)
211
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SICK CLV 480 Specifications
General
Brand
SICK
Model
CLV 480
Category
Barcode Reader
Language
English
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