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Sunfar C300 Series - User Manual

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SHENZHEN SUNFAR ELECTRIC TECHNOLOGIES CO.,LTD
C300 series of Inverte
r
Non-sensor current vector-control
Manual

Table of Contents

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Do you have a question about the Sunfar C300 Series and is the answer not in the manual?

Summary

Preface

Notice of Using

Information on using the C300 sensorless vector low-power inverter.

Precautions

Opening and Inspection

Instructions for inspecting the inverter upon receipt and checking nameplate data.

Safety Regulations and Symbols

Explanation of safety symbols and regulations for inverter operation.

Installation Guidelines

Instructions on where to install and what materials to avoid during installation.

Wiring Procedures and Precautions

Guidelines for safe and correct inverter wiring, including grounding.

Maintenance Requirements

Safety precautions during maintenance, like radiator temperature and earth connection.

Attention Notes for Operation

Important notes regarding installation environment, motor operation, and altitude.

Disposal Instructions

Guidelines for safe disposal of inverter components and the unit.

Introduction

Model Explanation

Decoding the inverter model designation and its components.

Appearance Description - Model I

Diagram and labeling of the external parts of Model I inverter.

Appearance Description - Model II

Diagram and labeling of the external parts of Model II inverter.

Inverter Model Specifications

Table detailing inverter models, capacity, current, and motor power.

Specifications

Control System Overview

Description of V/F control and sensorless vector control systems.

Control Characteristics Details

Detailed characteristics of V/F and vector control, including torque boost and limiting.

Under Voltage Inhibit Feature

Feature for maintaining operation during low voltage fluctuations.

Multi-Speed and Wobble Frequency Running

Functions for multi-speed control and wobble frequency operation.

PID Control Features

Embedded PID controller and RS485 communication capabilities.

Frequency Setting Methods

Analog and digital inputs for setting inverter frequency.

Automatic Voltage Stabilization

Methods to ensure stable running through automatic voltage adjustment.

Braking Functions

Information on regenerative and DC braking functions.

General Operation Functions

Settings for frequency limits, Acc/Dec control, and other operational features.

Protection and Warning Functions

List of protection mechanisms and warning indicators for the inverter.

Environmental Conditions for Operation

Specifies acceptable ambient temperature, humidity, and atmosphere.

Installation Method

Details on the inverter's installation method (hanging).

Installation Guidelines

Environmental Requirements for Installation

Guidelines for installing the inverter in a suitable, well-ventilated environment.

Inverter Installation Dimensions

Diagrams and table showing the physical dimensions for inverter installation.

Wiring Procedure

Wiring Precautions

Essential safety and technical precautions for inverter wiring procedures.

Wiring External Components

Guidance on wiring components like power supply, contactors, and reactors.

Basic Wiring Diagram

Illustrates the fundamental wiring connections for the inverter.

Main Circuit Terminals

Diagrams and descriptions of the inverter's main circuit connection terminals.

Control Circuit Terminals

Diagrams and descriptions of the inverter's control circuit connection terminals.

RS485 and Remote Panel Wiring

Wiring models for connecting RS485 and remote panel interfaces.

Panel Operations

Operation Panel Keypad Functions

Explanation of the function for each button on the inverter's operation panel.

Panel Operation Examples

Illustrates how to query states and edit parameters using the panel.

State Monitor Parameters List

Table detailing monitor codes, their content, and units for status monitoring.

Inverter Initialization and Basic Operation

Steps for initialization and simple operation of the inverter.

Parameters List

Basic Operation Parameters: Control Methods

Parameters covering control methods, frequency input, and digital setting.

Basic Operation Parameters: Running Control

Parameters for running command, steering control, and frequency limits.

Basic Operation Parameters: Curve and Wave Characteristics

Parameters for S-curve, carrier wave frequency, and parameter write-protection.

Primary Applied Parameters: V;F Curve

Parameters defining the type and characteristics of the V/F curve.

Primary Applied Parameters: Torque and Frequency Settings

Parameters for torque boost, base frequency, and V/F settings.

Primary Applied Parameters: Motor Self-determination

Parameters for motor self-determination and pre-excitation settings.

Primary Applied Parameters: Motor Electrical Properties

Parameters for motor resistance, inductance, and speed drop compensation.

Analog I;O Parameters: Input Settings

Parameters for setting analog input voltage and current ranges.

Analog I;O Parameters: Frequency Input Settings

Parameters for external frequency set time and combination setting modes.

Auxiliary Running Parameters: Input Terminal Functions

Parameters for configuring functions of input terminals 1 through 4.

Auxiliary Running Parameters: Output and Frequency Settings

Parameters for output terminals, relay contacts, and frequency checkout.

Auxiliary Running Parameters: Start and Stop Modes

Parameters defining start mode, start frequency, and stop mode operations.

Auxiliary Running Parameters: Voltage Regulation and Dead Time

Parameters for automatic voltage regulation and dead time for direction changes.

Auxiliary Running Parameters: Braking and Acceleration Times

Parameters for dynamic braking actions and various acceleration/deceleration times.

Multi-Speed Running Parameters: Mode and Frequency

Parameters defining the multi-speed running mode and frequency settings.

Multi-Speed Running Parameters: Timing and Direction

Parameters for running time and direction control in multi-speed modes.

Advanced Running Parameters: Fault Recovery and Timers

Parameters for fault self-recovery time and internal timer setup.

Advanced Running Parameters: Password and Wobble Frequency

Parameters for password protection and wobble frequency running mode.

PID Control Parameters: Inner PID Control Settings

Parameters for inner PID control, including selection and regulating property.

PID Control Parameters: Digital Setting and Gain

Parameters for PID digital setting, fixed values, and proportion gain.

PID Control Parameters: Deviation Limit and Close-loop

Parameters for allowable deviation limit and preset frequency for close-loop control.

Serial Communication Parameters

Parameters for setting communication baud rate, data format, and local address.

Serial Communication Parameters: Response and Auxiliary Functions

Parameters for response time and communication auxiliary function settings.

Special Function Parameters: Voltage Protection

Parameters for under-voltage protection and over-voltage limit settings.

Special Function Parameters: Current Limit and Fan Control

Parameters for current amplitude limiting, running protection, and fan action selection.

Special Function Parameters: Passwords and Version

Parameters for agency password, rotational speed coefficient, and program version.

Description of Specific Functions

Basic Operation Parameters: Control Methods

Explanation of control methods (V/F and Sensorless Vector) and frequency input channels.

Basic Operation Parameters: Frequency Input Methods

Details on RS485, panel potentiometer, and analog input for frequency setting.

Basic Operation Parameters: Operation Channel Selection

Selection of operation channels and control methods using external terminals.

Basic Operation Parameters: Steering Control

Configuration for steering control and motor direction modification.

Basic Operation Parameters: Frequency Limits and Timing

Parameters for setting frequency limits and acceleration/deceleration times.

Basic Operation Parameters: Curve Characteristics

Parameters defining S-curve characteristics and carrier wave settings.

Primary Application: V;F Curve Types

Explanation of V/F curve types: Constant torque, low-frequency torque, and user-defined.

Primary Application: Torque Boost and Frequency

Parameters for torque boost patterns and base running frequency settings.

Primary Application: DC Braking Parameters

Parameters for DC braking current and time when starting the motor.

Primary Application: Motor Data Compensation

Parameters for slip frequency compensation and setting motor nameplate data.

Primary Application: Motor Self-determination

Parameters for automatic motor parameter determination and pre-excitation.

Primary Application: Motor Parameter Rectification

Parameters for self-adapting rectification of motor parameters.

Analog I;O Parameters: Input Configuration

Parameters for setting motor basic parameters and analog input channels.

Analog I;O Parameters: Frequency Input Settings

Parameters for external frequency input time constant and combination setting modes.

Analog I;O Parameters: Output Configuration

Parameters for selecting analog output signals and setting output limits.

Digital I;O Parameters: Input Terminal Functions

Parameters for configuring functions of input terminals for various controls.

Digital I;O Parameters: Multi-Speed and Jog Functions

Detailed functions for input terminals: multi-speed, wobble freq., jog, and PLC.

Digital I;O Parameters: Output Terminal Functions

Description of output terminal functions: running, frequency reaching, and FDT signal.

Digital I;O Parameters: Alarm and Frequency Limits

Description of output terminal functions: over-loading alarm and frequency limits.

Auxiliary Running Parameters: Start Mode

Parameters defining start mode, start frequency, and start frequency duration.

Auxiliary Running Parameters: Stop Mode and DC Braking

Parameters for stop mode, DC braking when stopping, and zero frequency settings.

Auxiliary Running Parameters: Jog Operation

Parameters for setting jog frequency and jog running operation.

Auxiliary Running Parameters: Torque and Overload Protection

Parameters for torque level, braking torque, and motor overload protection.

Auxiliary Running Parameters: Voltage Regulation and Dead Time

Parameters for automatic voltage regulation and dead time for direction changes.

Auxiliary Running Parameters: Braking and Acceleration Times

Parameters for dynamic braking actions and various acceleration/deceleration times.

Multi-Speed Running Parameters: Mode and Frequency

Parameters defining the multi-speed running mode and frequency settings.

Multi-Speed Running Parameters: PLC Modes

Explanation of simple PLC running modes: single loop and continuous loop.

Multi-Speed Running Parameters: PLC Restart and State Saving

Explanation of PLC restart modes and power-off state saving.

Advanced Running Parameters: Fault Recovery

Parameters for fault self-recovery time and interval time.

Advanced Running Parameters: Counters and Skip Frequency

Parameters for internal counters, skip frequency, and linear speed settings.

Advanced Running Parameters: Coefficients and Monitor Items

Parameters for analog coefficient settings and monitor item selection.

Wobble Frequency Running Parameters: Mode and Preset Frequency

Parameters for setting wobble frequency running mode and preset frequency.

Wobble Frequency Running Parameters: Amplitude and Timing

Parameters for wobble frequency amplitude, jumping frequency, and rise/fall times.

PID Control Parameters: Inner PID Control Settings

Parameters for inner PID control, including selection and regulating property.

PID Control Parameters: PID Control Modes

Details on monopole and ambipolar PID control modes for motor reversion.

PID Control Parameters: PID Setting and Feedback Channels

Parameters for PID setting, feedback channels, and PID fixed values.

PID Control Parameters: Deviation Limit and Close-loop

Parameters for allowable deviation limit and preset frequency for close-loop control.

Communication Parameters: Baud Rate and Data Format

Parameters for setting communication baud rate, data format, and local address.

Communication Parameters: Response Time and Auxiliary Functions

Parameters for response time and communication auxiliary function settings.

Special Function Parameters: Voltage Protection

Parameters for under-voltage protection and over-voltage limit settings.

Special Function Parameters: Current Limit and Fan Control

Parameters for current amplitude limiting, running protection, and fan action selection.

Special Function Parameters: Passwords and Version

Parameters for agency password, rotational speed coefficient, and program version.

Fault Diagnosis and Countermeasures

Protective Functions and Countermeasures

Table listing faults, probable causes, and solutions for inverter operation.

Protective Functions: Overload and Overheat Issues

Faults related to output grounding, interference, overloading, and overheat.

Protective Functions: Motor Parameters and Sensors

Faults related to motor parameters, temperature sensors, and data storage.

Fault Record Inquiry

Procedure for inquiring about recorded faults and output parameters.

Inverter Reset Procedures

Methods for resetting the inverter after a fault occurs.

Maintenance

Daily Maintenance Checklist

Maintenance points and criteria for environment, cooling, inverter, motor, and parameters.

Maintenance of Wearable Parts

Maintenance for filter capacitors and cooling fans, including replacement intervals.

Storage Recommendations

Guidelines for storing the inverter when not in use for extended periods.

After-Sales Service Information

Details on warranty period, repair services, and conditions for service charges.

Usage Example

Usage Example: Panel Control with Potentiometer

Example of using panel control with potentiometer for frequency setting and V/F control.

Usage Example: External Control and Frequency Setting

Example of using external terminals for control and frequency setting with V/F control.

Usage Example: Multi-Speed Running with External Control

Example of multi-speed running with external control and V/F method.

Usage Example: Panel Control and Linkage

Example of panel control with potentiometer and linkage control between inverters.

Usage Example: PLC Control of Startup, Stop, and Speed

Example of using PLC for inverter startup, stop, and multi-speed control.

Usage Example: PLC Control System Configuration

Details on system configuration and hardware connection for PLC control.

Usage Example: PLC Control Operation and Chart

Operation notes and master PLC trapezoidal chart for PLC control.

Appendix I RS485 COMMUNICATION PROTOCOL

RS485 Communication Protocol Summary

Overview of the RS485 protocol for monitoring and control of inverters.

About the RS485 Protocol

Definition of the serial communication protocol, including format and content.

RS485 Protocol Application Scope

Application products and methods for the RS485 communication protocol.

BUS Structure and Protocol Description

Details on bus structure, interface modes, and transmission modes.

RS485 Protocol Description

Description of the serial master-slave communication protocol.

RS485 Data Format Options

Explanation of optional data transmission formats for RS485 communication.

RS485 Baud Rates

List of available baud rates for serial communication.

RS485 Communication Modes

Description of point-to-point and serial interface communication modes.

RS485 Communication Rules

Rules for startup interval time between data frames in RS485 communication.

RS485 Message Structure

Details on the structure and length of communication messages.

Master Command Frame Format

Format specification for the master command frame in RS485 communication.

Slave Responding Frame Format

Format specification for the slave responding frame in RS485 communication.

RS485 Frame Header

Details on the header format for RS485 communication frames.

RS485 Slave Address

Information on the address range for slave machines in RS485 communication.

RS485 Order Types

Classification of order types within master command frames.

RS485 Operation Orders

Description of control orders given by the master to slaves.

Slave Responding Data and Format

Details on slave responding data and the format of responding frames.

Slave State Feedback

Information on how slaves provide state feedback to the master.

RS485 Check Sum Calculation

Method for calculating the check sum in RS485 communication.

RS485 Frame Tail

Information on the frame tail character in RS485 communication.

Frame Format Description

General description of frame format for different orders and data types.

Frame Format: Reading Slave Information

Reading slave model, parameters, and state monitor parameters using frame format.

Frame Format: Modifying Parameters

Modifying inverter parameters in RAM and EPROM using frame format.

Frame Format: Sending Control Orders

Sending control orders and setting frequency using frame format.

RS485 Usage Example: Orders I-IV

Examples of RS485 commands for reading model, parameters, and modifying frequency.

RS485 Usage Example: Order VI

Example of sending control orders via RS485.

RS485 Usage Example: Order V

Example of modifying Torque Boost setting via RS485.

Appendix II OPTIONS

Optional Operation Panel

Information regarding the optional operation panel and its installation.

Operation Panel Base Appearance

Dimensions and appearance of the operation panel base.

Small Panel Base Appearance

Dimensions and appearance of the small operation panel base.

Installation of Operation Panel Base

Instructions for installing the operation panel base into a cabinet.

Brake Resistance Specifications

Table detailing brake resistance specifications for various inverter models.

Brake Resistance Details

Further specifications and considerations for brake resistance.

Sunfar C300 Series Specifications

General IconGeneral
Overload Capacity150% for 60 seconds
Cooling MethodForced air cooling
Humidity5% to 95% (non-condensing)
Output Voltage0 to rated input voltage
Control ModeV/F Control
Braking UnitBuilt-in
CommunicationRS485, Modbus
Protection FunctionsOvercurrent, overvoltage, undervoltage, overheating
Frequency Range0Hz to 400Hz
Operating Temperature-10°C to 40°C
Storage Temperature-20°C to +60°C
AltitudeUp to 1000m without derating

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