Why doesn't the gearshift lever return on my Suzuki RM250?
If the gearshift lever on your Suzuki Motorcycle does not return, it could be caused by: * Weakened gearshift return spring: Replace the gearshift return spring. * Gearshift lever sticking: Repair or replace the gearshift lever.
What to do if my Suzuki Motorcycle engine stalls?
If your Suzuki Motorcycle engine stalls, it could be due to several reasons: * Fuel deterioration: Replace the fuel. * Fouled spark plug: Clean or replace the spark plug. * Fuel hose clogged: Clean or replace the fuel hose. * Air cleaner clogged: Clean or replace the air cleaner. * Carburetor jets clogged: Clean the carburetor jets. * Low compression: Replace the components causing low compression. * Piston ring worn or stuck: Replace the piston ring. * Cylinder worn: Replace the cylinder. * Air leak from cylinder gasket: Replace the cylinder gasket. * Air leak from crankshaft oil seal: Replace the crankshaft oil seal. * Incorrect ignition timing: Adjust the ignition timing. * Carburetor fuel level maladjustment: Adjust the carburetor fuel level.
Why is the transmission not shifting on my Suzuki RM250?
If the transmission on your Suzuki Motorcycle does not shift, it could be due to: * Gearshift cam damage: Replace the gearshift cam. * Gearshift fork distortion: Replace the gearshift fork. * Gearshift pawl wear: Replace the gearshift pawl.
Why is the clutch slipping on my Suzuki Motorcycle?
If the clutch is slipping on your Suzuki Motorcycle, it could be caused by: * Clutch cable play maladjustment: Adjust the clutch cable play. * Weakened clutch spring: Replace the clutch spring. * Clutch pressure plate wear: Replace the clutch pressure plate. * Clutch plate distortion: Replace the clutch plate. * Clutch plates worn: Replace the clutch plates. * Tip of clutch release camshaft worn: Replace the clutch release camshaft.
What causes the clutch to not disen- gage on a Suzuki RM250?
If the clutch on your Suzuki Motorcycle does not disengage, it may be due to: * Clutch lever play maladjustment: Adjust the clutch lever play. * Clutch spring damage: Replace the clutch spring. * Clutch plates distortion: Replace the clutch plates.
What causes my Suzuki RM250 Motorcycle to overheat?
If your Suzuki Motorcycle is overheating, potential causes include: * Low engine coolant level: Replenish the engine coolant. * Engine coolant leak: Repair the engine coolant leak. * Too lean air/fuel mixture: Adjust the air/fuel mixture. * Incorrect ignition timing: Adjust the ignition timing. * Water pump malfunction: Adjust or replace the water pump. * Cylinder head carbon deposits: Clean the cylinder head. * Exhaust pipe carbon deposits: Clean or replace the exhaust pipe. * Improper spark plug heat range: Replace the spark plug. * Fuel deterioration: Adjust or replace the fuel. * Clutch slipping: Tighten the clutch. * Radiator cap loose: Repair or replace the radiator cap. * Radiator fins damaged: Tighten the radiator fins.
Why are there carbon deposits on spark plug porcelain of my Suzuki RM250 Motorcycle?
If there are carbon deposits on the spark plug porcelain of your Suzuki Motorcycle, it could be due to: * Too rich air/fuel mixture: Adjust the air/fuel mixture. * Too rich oil/gasoline mixture: Adjust the oil/gasoline mixture. * Improper spark plug heat range: Replace the spark plug with one that has the correct heat range.
What causes the spark plug to not ignite on a Suzuki RM250?
If the spark plug on your Suzuki Motorcycle isn't igniting, check for: * Ignition coil malfunction: Replace the ignition coil. * Spark plug malfunction: Replace the spark plug. * Magneto malfunction: Replace the magneto. * CDI unit malfunction: Replace the CDI unit. * Wide spark plug gap: Adjust the spark plug gap. * Engine kill switch malfunction: Repair or replace the engine kill switch.
What causes the exhaust valve to not work on a Suzuki RM250 Motorcycle?
If the exhaust valve on your Suzuki Motorcycle isn't working, consider these possible causes: * Carbon deposits on the exhaust valve: Clean the exhaust valve. * Exhaust valve damage: Replace the exhaust valve. * Governor damage: Replace the governor. * Exhaust valve shaft damage: Replace the exhaust valve shaft. * Valve spring damage: Replace the valve spring. * Exhaust valve breather hose clogged: Clean the exhaust valve breather hose.
How to fix Suzuki RM250 engine speed that doesn't return smoothly?
If the engine speed of your Suzuki Motorcycle does not return smoothly, it may be due to the engine idle speed being too high. To solve this, adjust the engine idle speed.
General| Displacement | 249cc |
|---|---|
| Compression Ratio | 8.6:1 |
| Front Tire | 80/100-21 |
| Rear Tire | 110/90-19 |
| Engine Type | 2-stroke, liquid-cooled, single-cylinder |
| Bore x Stroke | 66.4mm x 72.0mm |
| Ignition | CDI |
| Transmission | 5-speed, constant mesh |
| Rear Suspension | oil-damped, adjustable compression and rebound damping |
| Front Brake | Single disc |
| Rear Brake | Single disc |
Essential safety gear for riding, including helmet and eye protection.
Importance of wearing proper clothing for abrasion protection and avoiding entanglement.
Instructions to inspect the machine before each use as per 'Periodic Inspection'.
Advice on finding a safe, flat area to practice riding skills.
Emphasizes riding within skill boundaries and avoiding operation when tired or impaired.
Warning about carbon monoxide poisoning from indoor engine operation.
Caution against smoking and sparks when handling fuel.
Warning about hot engine and muffler components causing burns.
Information on the hazards of brake fluid and engine coolant.
Guidelines for replacing parts and working safely with others.
Recommendation to use genuine Suzuki parts for quality and performance.
Diagrams identifying key parts of the motorcycle.
Specifications for gasoline, engine oil, and mixing ratio.
Procedures for starting and stopping the engine under various conditions.
Explanation of the 5-speed transmission and shifting mechanism.
Guidelines for breaking in a new motorcycle or after engine part replacement.
Chart detailing maintenance intervals and pre-ride inspection items.
Procedures for spark plug, air cleaner, transmission oil, drive chain, and clutch.
Procedures for engine coolant and fuel system components.
Maintenance for front fork, steering, rear suspension, wheels, and tires.
Schedule and procedures for lubricating moving parts.
Diagnosing and resolving engine-related performance issues.
Diagnosing and resolving chassis and suspension related issues.
Adjusting carburetor settings for optimal air/fuel mixture.
Adjusting front fork compression and rebound damping.
Adjusting rear suspension compression, rebound, and pre-load.
Ensuring proper balance between front and rear suspension.
Procedure for removing exterior body panels and components.
Step-by-step guide for removing the engine from the chassis.
Step-by-step guide for installing the engine into the chassis.
Checks to perform after the engine has been mounted.
Exploded views of cylinder, piston, and exhaust valve assemblies.
Steps for removing cylinder head, cylinder, and piston.
Procedures for inspecting cylinder bore, piston, and rings for wear.
Steps for installing piston, rings, cylinder, and cylinder head.
Disassembly, inspection, and reassembly of the exhaust valve system.
Exploded view of the clutch assembly.
Procedure for removing and inspecting clutch plates.
Steps for installing clutch components and adjusting play.
Procedures for servicing the clutch cover and release camshaft.
Exploded view of the kick starter mechanism.
Steps for removing and inspecting kick starter components.
Steps for reassembling and checking the kick starter.
Exploded view of the gearshift mechanism.
Steps for removing and inspecting gearshift components.
Steps for reassembling the gearshift mechanism.
Exploded views of crankshaft, crankcase, and transmission.
Procedure for removing parts from the engine bottom side.
Procedure for separating the crankcase halves.
Steps for removing transmission and crankshaft components.
Inspection of transmission, crankshaft, bearings, and seals.
Steps for installing bearings, crankshaft, and transmission components.
Carburetor construction, removal, cleaning, inspection, and reassembly.
Removal, inspection, and reassembly of the carburetor solenoid.
Inspection and removal of the throttle position sensor.
Reed valve construction, removal, inspection, and reassembly.
Procedure for inspecting the cooling system pressure.
Radiator removal, inspection, and installation procedures.
Water pump removal, inspection, and reassembly procedures.
Cautions for servicing electrical components and using testers.
Diagrams showing the location of key electrical parts.
Construction, removal, and installation of magneto rotor and stator.
Wiring diagram and troubleshooting for ignition system issues.
Measuring peak voltage and resistance of ignition system components.
Front wheel construction, removal, inspection, bearing, and disc replacement.
Rear wheel construction, removal, inspection, and replacement procedures.
Procedure for replacing front and rear brake pads.
Procedure for replacing brake fluid and bleeding the system.
Measuring brake disc thickness and runout.
Front brake construction, caliper, master cylinder, and lever service.
Rear brake construction, caliper, master cylinder, and pedal service.
Front fork construction, removal, disassembly, inspection, and reassembly.
Removal and remounting of handlebar controls like levers and grips.
Steering system construction, removal, inspection, and bearing replacement.
Shock absorber construction, removal, inspection, and oil replacement.
Swingarm removal, disassembly, inspection, and bearing replacement.
Linkage construction, removal, inspection, and bearing replacement.
Specifications and limits for engine, chassis, wheels, tires, and suspension.
List of all critical torque values for engine and chassis components.
Catalog of specialized tools needed for maintenance and repair.
Schematic of the motorcycle's electrical system.
Guides for proper routing of wires, cables, and hoses.
Procedures for setting up handlebars and muffler.
Detailed technical specifications for engine, transmission, and chassis.
Lists of available spare and optional parts with part numbers.
Template for recording tuning and setting data for races or conditions.
To Next Page
