February 2013
4-2
ColorQube® 9303 Family
Repairs/Adjustments
REPs 12-171 - HVF
REP 12.1-171 HVF Covers ............................................................................................. 4-123
REP 12.2-171 HVF Stapler Assembly ............................................................................ 4-126
REP 12.3-171 Top Tray .................................................................................................. 4-128
REP 12.4-171 Bin 1 Removal ......................................................................................... 4-129
REP 12.5-171 Right Side-Cover Removal...................................................................... 4-130
REP 12.6-171 HVF Ejector Assembly............................................................................. 4-131
REP 12.7-171 Pressing Plate Fingers ............................................................................ 4-133
REP 12.8-171 Front and Rear Support Fingers.............................................................. 4-133
REP 12.10-171 Stacker Idler Rolls ................................................................................. 4-134
REP 12.11-171 Front Tamper Motor Assembly .............................................................. 4-135
REP 12.12-171 Bin 1 Elevator Motor Assembly ............................................................. 4-136
REP 12.13-171 HVF/HVF BM Un-Docking..................................................................... 4-137
REP 12.14-171 HVF Upper Exit Guide (5c).................................................................... 4-138
REP 12.15-171 HVF Rear Tamper Assembly................................................................. 4-139
REP 12.16-171 BM Flapper............................................................................................ 4-141
REP 12.17-171 BM PWB................................................................................................ 4-142
REP 12.18-171 BM Crease Blade Motor ........................................................................ 4-144
REP 12.19-171 BM Crease Roll Motor ........................................................................... 4-146
REP 12.20-171 BM Backstop Motor Assembly............................................................... 4-148
REP 12.21-171 BM Backstop Assembly......................................................................... 4-149
REP 12.22-171 BM Entry Roll......................................................................................... 4-151
REP 12.23-171 BM Entry Sensor ................................................................................... 4-152
REP 12.24-171 BM Crease Roll Gate Motor .................................................................. 4-154
REP 12.25-171 BM Compiler Motor and BM Flapper Motor........................................... 4-154
REP 12.26-171 Back Stop Drive Assembly .................................................................... 4-155
REP 12.27-171 BM Staple Heads................................................................................... 4-157
REP 12.28-171 BM Stapler Bracket Assembly ............................................................... 4-159
REP 12.29-171 BM Conveyor Belts................................................................................ 4-163
REP 12.30-171 BM Tamper Assembly and Tamper 1 Motor.......................................... 4-165
REP 12.31-171 HVF Buffer Guide Assembly.................................................................. 4-167
REP 12.32-171 HVF Input Jam Clearance Guide........................................................... 4-168
REP 12.33-171 Buffer Pocket Jam Clearance Guide Assembly..................................... 4-169
REP 12.34-171 Inserter Jam Clearance Guide Assembly .............................................. 4-170
REP 12.35-171 Diverter Exit Gate .................................................................................. 4-170
REP 12.36-171 Crease Blade Assembly ........................................................................ 4-171
REP 12.37-171 Stacker Driving Shaft Bearings.............................................................. 4-174
REP 12.38-171 HVF Stacker Driving Belts..................................................................... 4-175
REP 12.39-171 HVF BM Diverter Gate........................................................................... 4-176
REP 12.40-171 HVF Input Roll ....................................................................................... 4-177
REP 12.41-171 HVF Inserter Guide Roll ........................................................................ 4-178
REP 12.42-171 HVF Buffer Pocket Roll.......................................................................... 4-179
REP 12.43-171 HVF Booklet Entrance Roll.................................................................... 4-180
REP 12.44-171 HVF Buffer Lower Roll........................................................................... 4-181
REP 12.45-171 HVF Buffer Upper Roll........................................................................... 4-182
REP 12.46-171 HVF Stacker Exit Feed Roll................................................................... 4-183
REP 12.47-171 HVF Top Exit Feed Roll......................................................................... 4-184
REP 12.48-171 Compiler Paddle Motor Assembly ......................................................... 4-186
REP 12.49-171 Compiler Paddle Unit............................................................................. 4-187
REP 12.50-171 BM Exit Sensor...................................................................................... 4-188
REP 12.51-171 Compiler Paper Pusher Motor Assembly .............................................. 4-189
REP 12.52-171 BM Crease Rolls.................................................................................... 4-189
REP 12.53-171 Compiler Paper Pusher ......................................................................... 4-192
REP 12.54-171 Pusher Upper and Lower Sensors ........................................................ 4-193
REP 12.55-171 HVF PSU Assembly .............................................................................. 4-193
REP 12.56-171 BM Right Hand Cover............................................................................ 4-194
REP 12.57-171 HVF Main PWB ..................................................................................... 4-195
REP 12.58-171 Not Used................................................................................................ 4-196
REP 12.59-171 Crease Roll Gate Assembly .................................................................. 4-196
REP 12.60-171 BM Paper Guide Assembly ................................................................... 4-199
REP 12.61-171 BM Module ............................................................................................ 4-202
REP 12.62-171 BM Slide Assembly................................................................................ 4-207
REP 12.63-171 Transport Motor 1 .................................................................................. 4-210
REP 12.64-171 Bypass Feed Motor ............................................................................... 4-210
REP 12.65-171 Buffer Motor........................................................................................... 4-211
REP 12.66-171 Transport Motor 2 .................................................................................. 4-211
REP 12.67-171 Tri Folder Covers................................................................................... 4-212
REP 12.68-171 Tri-Folder Drive Assembly ..................................................................... 4-213
REP 12.69-171 Tri Folder Crease Roll Drive Assembly ................................................. 4-216
REP 12.70-171 Tri-Folder Feed Roller and Drive Belt.................................................... 4-217
REP 12.71-171 TF Assist Gate Solenoid........................................................................ 4-217
REP 12.72-171 Tri Folder Crease Roll Springs .............................................................. 4-218
REP 12.73-171 Tri Folder Top Cover and Idler Assemblies........................................... 4-218
REP 12.74-171 Tri Folder Roller Assembly and Diverter Solenoid................................. 4-219
REP 12.75-171 Bin 1 Limit Switches .............................................................................. 4-221
REP 12.76-171 Bin 1 Upper Level Sensor...................................................................... 4-222
REP 12.77-171 Tri Folder Door Interlock Switches and Sensor ..................................... 4-222
REP 12.78-171 Tri Folder Entry and Assist Gate Sensors ............................................. 4-223
REP 12.79-171 Tri Folder Exit Sensor............................................................................ 4-223
REP 12.80-171 Tri Folder PWB ...................................................................................... 4-224
REP 12.81-171 Tri Folder Main and Bin 2 Tray Harnesses............................................ 4-225
REP 12.82-171 Inserter Undocking ................................................................................ 4-226
REP 12.83-171 Inserter Front and Rear Covers............................................................. 4-227
REP 12.84-171 Inserter Motor ........................................................................................ 4-227
REP 12.85-171 Inserter PWB ......................................................................................... 4-228
REP 12.86-171 Inserter Clutch ....................................................................................... 4-229
REP 12.87-171 Inserter Top Cover Interlock Switch ...................................................... 4-230
REP 12.88-171 Inserter Jam Cover Interlock Switch...................................................... 4-230
REP 12.89-171 Main Tray and Paper Length Sensors................................................... 4-231
REP 12.90-171 Bottom Tray and Paper Sensors ........................................................... 4-232
REP 12.91-171 Inserter Top Cover and Inserter Pickup Sensor .................................... 4-233
REP 12.92-171 Lower Jam Cover and Acceleration Sensor .......................................... 4-233
REP 12.93-171 Inserter LE and TE Sensors .................................................................. 4-234
REP 12.94-171 Inserter Bottom Plate Sensor ................................................................ 4-235
REP 12.95-171 Inserter Pickup Assembly and Reverse Feed Roller ............................. 4-235
REP 12.96-171 HVF Fixed and Adjustable Casters ....................................................... 4-236
REP 12.97-171 Pause To Unload PWB Assembly ......................................................... 4-238
REP 12.98-171 Inserter Idle Roller Assembly................................................................. 4-238
REP 12.99-171 Tri-Folder Removal................................................................................ 4-240
REP 12.100-171 Ejector Paddle Assembly (W/TAG V-004)........................................... 4-241
REP 12.101-171 Paddle Wheel ...................................................................................... 4-242