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Yamaha F40B - Troubleshooting the Outboard Motor; Troubleshooting the Power Unit

Yamaha F40B
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TRBL
SHTG
Troubleshooting
9-1 67C3K11
Troubleshooting the outboard motor
NOTE:
Before troubleshooting the outboard motor:
Make sure that fresh fuel of the specified type has been used.
Make sure that the battery is fully charged.
Be sure to check that the couplers, connectors, and battery terminals are securely connected.
When checking the input voltage of a part, the coupler or connector must be disconnected. How-
ever, be careful not to short-circuit the wiring harness.
Perform the troubleshooting as described in the following tables.
Troubleshooting table format
Troubleshooting consists of the following 4 items.
Symptom 1: Specific trouble conditions
Symptom 2: Trouble conditions of an area or individual part
Cause 1: Content considered as the trouble causes of symptom 2
Cause 2: Content considered as the trouble causes of cause 1
Troubleshooting the power unit
Symptom 1: Engine does not crank (M and W model)
Symptom 2 Cause 1 Cause 2 Checking step
Refer
to
page
Starter rope does
not operate
Shift lever not in the
N position
Set the shift lever to
the N position.
3-9
Start-in-gear pro-
tection cable not
adjusted correctly
Adjust the start-in-
gear protection
cable.
3-10
Manual starter mal-
function
Disassemble and
check the manual
starter.
5-9
Stuck piston Seizure or rust Disassemble and
check the power
unit.
5-1
Piston lock due to
water in the com-
bustion chamber
Stuck drive shaft Buildup of foreign
material on the
drive shaft splines
and bushing
Disassemble and
check the lower
unit.
6-13
Malfunction of the
lower unit internal
parts

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