Yamaha F40B - Assembling the Manual Starter

67C3K11 5-10
1
2
3
4
5
6
7
8
9
3. Check the sheave drum. Replace if
cracked or damaged.
4. Check the spiral spring. Replace if bent,
cracked, or damaged.
5. Check the starter handle. Replace if
cracked or damaged.
6. Check the starter rope. Replace if dam-
aged.
NOTE:
• When replacing the starter rope with a new
one, make sure that the length is approxi-
mately 1,750 mm (68.9 in).
• Be sure to use a genuine Yamaha starter
rope.
Assembling the manual starter
1. Install the starter rope 1 into the sheave
drum 2.
2. Install the starter plunger 3, drive pawl
4, drive pawl spring 2 5, spring 6, and
E-clip.
3. Install the starter handle 7.
NOTE:
• Apply engine oil to the starter rope 1
before installation.
• Tie a knot at the end of the starter rope 1
as shown in the illustration.
• Be sure to leave 7–12 mm (0.28–0.47 in) a
at the end of the starter rope.
4. Wind the starter rope 1 twice around the
sheave drum 2 in the direction of the
arrow shown.
NOTE:
After winding the starter rope 1 around the
sheave drum 2, fit the rope into the notch b.
S67C5030
S67C5031
S67C5032
4
2
1
a
7
6
5
E
3
S67C5033
1
2
2
1
b
Manual starter (M and W model)