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Arkray AUTION MAX AX-4030 User Manual

Arkray AUTION MAX AX-4030
206 pages
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Table of Contents

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Arkray AUTION MAX AX-4030 Specifications

General IconGeneral
Sample TypeUrine
Power SupplyAC 100-240V, 50/60Hz
TypeUrine Analyzer
Measurement MethodReflectance photometry
Measurement ItemsGlucose, Protein, Blood, pH, Ketones, Bilirubin, Urobilinogen, Nitrite, Leukocytes, Specific Gravity
DisplayLCD Display
Data OutputRS-232C, USB
ConnectivityLAN, USB
Dimensions330 mm (W) x 400 mm (D) x 290 mm (H)
Measurement TimeApproximately 60 seconds per test

Summary

Premise

Introduction

Symbols

For Your Safety

Follow instructions to prevent exposure to pathogenic microbes or injury and property damage.

For Optimal Performance

Follow instructions for accurate results. NOTE: Useful information. REFERENCE: Additional explanations.

Caution Labels

Sample Aspirating Section

Avoid injury by keeping hands away from nozzle. Contact with moving racks may result in injury.

Front Panel

Do not touch parts contaminated by urine. Wear protective gloves for cleaning.

Trap Bottle and Tube

Do not touch liquid waste with unprotected hands to prevent exposure to microbes.

Maintenance Section

Do not touch parts contaminated by urine. Wear protective gloves for cleaning.

Feeders

Avoid injury from moving storage section. Turn off power before cleaning.

Outline of the AX-4030

What You Can Do with the AX-4030

Analyze urine samples automatically for comprehensive assessments using test strips.

Features

Easy to operate, dual feeders, large LCD, thermal compensation, diagnostics support.

Specifications

Technical specifications for AUTION MAX AX-4030, including measurement items and ranges.

Measurement Principle

Explains principles for test strip, S.G., color, and turbidity measurement.

Unpacking

Instrument

Contents of instrument box: AUTION MAX AX-4030 unit and waste box.

Sampler

Contents of sampler box: Rack type sampler unit.

Accessories

List of included accessories: bottles, power cord, printer paper, racks, etc.

Accessory Case

Contents of accessory case: check strips, screwdrivers, filters, fuses, tubes, etc.

Components

Front View

Diagram and description of front panel components like switches, display, and ports.

Rear View

Diagram and description of rear panel components like joints, terminals, fan, and power switch.

Installation

Precautions in Instrument Installation

Safety advice for installation: weight, clearance, environment, stability, and electrical safety.

Unlocking the Instrument

Procedure to remove anchoring tape and retainers before installation.

Attaching the Sampler

Steps to connect sampler cables and secure it to the instrument.

Installing the Washing Solution Bottle

Procedure to prepare and connect the washing solution bottle.

Installing the Drain Bottle

Procedure to connect the drain bottle to the instrument.

Installing the Waste Box

Procedure to install the waste box for collecting used test strips.

Connecting the Power Cord and External Devices

Instructions for connecting power cord and communication cables.

Starting Up

Turning On the Power for the First Time

Steps to turn on main and standby power for initial operation.

Setting up the Printer and System Clock

Loading printer paper and setting the instrument's date and time.

Turning Off the Power

Procedure to safely turn off the instrument's power.

Relocation

Precautions in Instrument Relocation

Safety steps before moving: remove bottles, drain, disconnect cables, close covers.

Checking for Leftover Test Strips

Checking feeders and waste box for any remaining test strips.

Discharging the Washing Solution

Procedure to discharge washing solution from flow lines before relocation.

Unplugging the Power Cord

Steps to disconnect the power cord.

Disconnecting the Tubes, Sensor Code, and Cables

Procedure to disconnect tubes and sensor cords.

Detaching the Sampler

Procedure to detach the sampler from the main instrument.

Relocating the Instrument

Moving the instrument to a new location and installing it.

Basic Operations

Components on the Operator Panel

Description of keys, display, and function labels on the operator panel.

Screen Configuration

Explanation of standby, menu, and setup screens.

Menu Operations and Examples

How to navigate menus, use function keys, and perform basic operations.

Before Making Measurements

Flowchart of Operational Procedure

Step-by-step flowchart for instrument operation from check to shutdown.

Measurement and Calibration

Types of measurements (Normal, STAT, Control, Check) and S.G. calibration.

Measurement Terminology

Definitions for terms like Batch, Measurement Number, and Rack-port Number.

Sample Containers and Sample Racks

Standards for sample tubes and types of sample racks available for use.

Measurement Precautions

Handling the Instrument

Precautions for qualified personnel, touching parts, waste disposal, and contacting distributor.

Handling Samples

Careful handling of urine samples: freshness, mixing, bubbles, preservatives, sunlight, and abnormal samples.

Handling Test Strips

Proper handling of test strips: use specified type, check expiration, avoid touching pads.

Preparation for Measurement

Checking Wastes and Consumables

Checking for used test strips, liquid waste, washing solution, and printer paper.

Turning On the Power

Procedure to turn on the instrument and wait for warm-up.

Loading Test Strips into the Feeders

How to set test strip types and load strips into feeders.

Assigning the Type of Test Strips to the Item Racks

Assigning feeders to item racks for automatic test strip selection.

Preparing Samples

Procedure for preparing sample tubes and loading them into racks.

Measurement Operations

Normal Measurement: Measuring Samples Continuously

Procedure for continuous sample measurement.

Port STAT Measurement: Measuring a Higher Priority Sample

Procedure for measuring urgent single samples via STAT port.

Rack STAT Measurement: Measuring Higher Priority Samples

Procedure for measuring up to 7 urgent samples using STAT and control rack.

S.G. Calibration

Preparing S.G. Standard Solutions

How to prepare low and high S.G. standard solutions.

Starting S.G. Calibration

Steps to input obtained S.G. values and start calibration.

Control Measurement

Check Measurement

Displayed and Printed Reports

Displayed Results Report

Format and components of results displayed on the screen.

Printed Results Report

Details included in printed results reports: marks, types, values, errors.

Abnormal Results List

Information about abnormal results and error messages.

Error and Trouble List (Automatic Report)

Automatic reports of error and trouble codes with detailed information.

Trouble List (Manual Report)

Manually printed list of recorded error and trouble history.

Check Measurement Result Report

Format of results reports for check measurements.

List of Current Parameter Settings

Printable list of current instrument parameter settings.

Auxiliary Operations

Menu Configuration

Hierarchy of the menu system and accessible options.

[Parameter settings] Menu

Configuration options for instrument parameters.

Configuring the Measurement Numbering Method

Setting how measurement numbers are assigned to samples or ports.

[Results] Menu

Options for managing stored measurement results.

Printing/Transmitting Results

Printing or transmitting stored results based on specified criteria.

Reviewing Results/Editing IDs

Viewing stored results and editing sample IDs.

Deleting Results and Trouble Logs from Memory

Deleting unwanted results and trouble data from memory.

[Initial settings] Menu

Configuration of instrument's initial settings.

Setting the System Clock

Adjusting the instrument's date and time for accurate reporting.

Enabling/Disabling the Built-in Printer

Enabling or disabling the printer functionality.

Enabling/Disabling the External Output

Enabling or disabling data output to external devices.

Controlling the Beeper Volume

Adjusting the volume level for beeper alerts.

[Print] Menu

Options for printing various instrument data.

Printing a Trouble List

Printing a history of recorded errors and troubles.

Printing the Abnormal Results List

Printing a list of abnormal results to identify causes.

Printing the Current Parameter Settings

Printing current instrument parameter settings for reference.

[Maintenance] Menu

Access to hardware maintenance options.

Viewing Maintenance Information

Displaying dates of last performed maintenance tasks.

Maintenance

Frequency of Maintenance

Table listing maintenance tasks and their required intervals.

Daily Maintenance

Routine maintenance tasks performed daily or frequently.

Cleaning the Waste Box

Procedure for discarding used test strips and cleaning the waste box.

Discarding Liquid Waste from the Drain Bottle

Procedure for emptying and cleaning the drain bottle.

Cleaning the Feeders

Procedure for cleaning feeders to prevent clogging and ensure accurate results.

Cleaning the Test Strip Stopper

Procedure for cleaning the test strip stopper to prevent clogging.

Washing the Introduction Tray

Procedure for washing and sterilizing the introduction tray.

Replacement of Consumables

Procedures for replacing consumables.

Replacing the Washing Solution

Steps to refill the washing solution bottle with new solution.

Replacing the Thermal Printer Paper

Procedure for replacing the thermal printer paper roll.

Regular Maintenance

Maintenance tasks performed on a regular schedule.

Washing the Air Filter

Procedure for washing the instrument's air filter monthly.

Washing the Transport Tray

Procedure for washing the transport tray weekly.

Cleaning the S.G. Cell

Procedure for cleaning the S.G. cell weekly.

Cleaning the Washing Bath

Procedure for cleaning the washing bath monthly.

Replacing the Washing Solution Filter

Procedure for replacing the washing solution filter monthly.

Replacing the Drain Pinch Valve Tubes

Procedure for replacing worn drain pinch valve tubes.

Replacing the White Plate

Procedure for replacing the white plate in the optical system.

Before/After Long Periods of Disuse

Procedures for preparing and starting the instrument after disuse.

Preparing the Instrument Before Long Periods of Disuse

Steps to clean the instrument before storing it for an extended period.

Starting the Instrument Up After Long Periods of Disuse

Steps to start up the instrument after a week or more of disuse.

Troubleshooting

When a Warning Occurs

Information on how warnings are generated and how to remedy them.

From Warning Generation to Remedy

Procedure for being notified of a warning and taking corrective action.

Causes and Remedies (W001-W003)

Common warning codes (W001-W003) and their solutions.

Causes and Remedies (W004-W009)

Common warning codes (W004-W009) and their solutions.

When an Error Occurs

Information on how errors are generated and how to remedy them.

From Error Generation to Remedy

Procedure for being notified of an error and taking corrective action.

Causes and Remedies (E101-E104)

Common error codes (E101-E104) and their solutions.

Causes and Remedies (E110-E140)

Common error codes (E110-E140) and their solutions.

When Trouble Occurs

Information on how troubles are generated and how to remedy them.

From Trouble Generation to Remedy

Procedure for being notified of a trouble and taking corrective action.

Causes and Remedies (T999-T203)

Common trouble codes (T999-T203) and their solutions.

Causes and Remedies (T210-T240)

Common trouble codes (T210-T240) and their solutions.

Causes and Remedies (T221-T222)

Common trouble codes (T221-T222) and their solutions.

Causes and Remedies (T223-T240)

Common trouble codes (T223-T240) and their solutions.

Causes and Remedies (T241-T261)

Common trouble codes (T241-T261) and their solutions.

Measurement-Related Messages

Lists messages appearing on results reports for incorrect measurements.

Results-Related Errors (Printed Results Reports: on the lowest line)

Errors like 'No sample', 'Skipped', 'Reflection light intensity drift'.

S.G. Measurement-Related Errors (Printed Results Report: S.G.)

Errors related to Specific Gravity measurement like 'UNDER', 'OVER', 'CAL. ERR'.

Turbidity Measurement-Related Errors (Printed Results Report: TURB)

Errors related to Turbidity measurement like 'CAL. ERR', 'ERROR'.

Messages on the Abnormal Results List

Messages on abnormal list: Barcode misread, No sample, Measurement error.

If This Happens

Troubleshooting for specific instrument issues.

If the Instrument Does Not Start Up (Replacing Fuses)

Procedure to replace blown fuses if the instrument fails to start.

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