Ecolab Elados EMP II E60 - English

417101438_EMPII_E60.docx
- 74 -
Rev. 11-02.14
Contents
1 General ..................................................................................................................... 77
1.1 EBS numbers .................................................................................................................................................................... 77
1.2 Transport damage ............................................................................................................................................................. 77
1.3 Warranty coverage ............................................................................................................................................................ 77
1.4 Contact address / Manufacturer ......................................................................................................................................... 77
2 Safety ....................................................................................................................... 78
2.1 Safety notes ...................................................................................................................................................................... 78
2.2 Emphases ......................................................................................................................................................................... 78
2.3 Enumerations .................................................................................................................................................................... 78
2.4 Special safety notes for maintenance and repair work ....................................................................................................... 78
3 Delivery scope .......................................................................................................... 79
3.1 Upgrade accessories for the EMP II E60
PLUS
...................................................................................................................... 79
4 Functional description ............................................................................................. 80
4.1 Mechanical functions ......................................................................................................................................................... 80
4.2 Electronic functions ........................................................................................................................................................... 80
4.2.1 Operation modes................................................................................................................................ 80
4.3 Additional electronic functions on the EMP II E60
PLUS
........................................................................................................ 80
5 Setup ........................................................................................................................ 81
5.1 EMP II E60 ........................................................................................................................................................................ 81
5.2 EMP II E60
PLUS
.................................................................................................................................................................. 81
5.3 Indicators / Controls / Jacks ............................................................................................................................................... 81
5.3.1 Versions EMP II E60 and EMP II E60
PLUS
............................................................................................. 81
5.3.2 “Dongle box” ports ............................................................................................................................. 81
6 Mounting .................................................................................................................. 82
6.1 Mounting diagram .............................................................................................................................................................. 82
7 Device installation.................................................................................................... 83
7.1 Hydraulic installation .......................................................................................................................................................... 83
7.1.1 Installation examples .......................................................................................................................... 83
7.1.2 Connecting the suction pipe and pressure pipe ..................................................................................... 85
7.2 Electrical installation .......................................................................................................................................................... 85
7.2.1 Inputs and outputs ............................................................................................................................. 85
7.2.2 Connector assignments of Slot I (3-terminal) input for low-level advance warning and empty report ......... 85
7.2.2.1 Installing the suction pipe with low-level advance warning and empty report ...................................................................... 86
7.2.3 Connector assignment of slot II (5-terminal) input for pulse signal, standard signal, metering lock, batch and
metering monitoring ........................................................................................................................... 86
7.2.3.1 Installing the pulse control (water meter) ........................................................................................................................... 86
7.2.3.2 Installing the standard signal control .................................................................................................................................. 87
7.2.3.3 Installing the control via the metering lock ......................................................................................................................... 87
7.2.3.4 Installing the batch function ............................................................................................................................................... 87
7.2.3.5 Installing the metering monitoring ...................................................................................................................................... 88
7.2.4 Connector assignments of slot III (4-terminal) output for alarm and stroke signal .................................... 88
7.2.4.1 Installing the alarm or fault report output ............................................................................................................................ 89
7.2.4.2 Installing the stroke signal output at 24 V / DC ................................................................................................................... 89
7.2.4.3 Hardware migration for alarm contact ................................................................................................................................ 89
7.2.4.4 In the alarm output "ON"  configuration setting ................................................................................................................ 90
7.2.4.5 In the alarm output “OFF”  configuration setting.............................................................................................................. 90
7.2.5 Connector assignments of slot IV, mains power supply ......................................................................... 90
8 Upgrading the EMPII E60 to the EMPII E60
PLUS
........................................................ 91
8.1 Fitting of the Dongle Box respectively the MicroFlow-Box .................................................................................................. 91
8.2 Connector assignments of the slots ................................................................................................................................... 92
8.2.1 Connector assignments of slot V (5-terminal), Dongle-box..................................................................... 92
8.2.1.1 Installing the oval gear meter OGM
PLUS
.............................................................................................................................. 92
8.2.2 Connector assignments of Slot V, MicroFlow- Box ................................................................................ 92
8.2.2.1 Installation MicroFlow Transducer ..................................................................................................................................... 93
8.2.3 Connector assignments of Slot VII (5-terminal) Input for batch pulse and metering lock .......................... 93
8.2.3.1 Installing the batch pulse ................................................................................................................................................... 94
8.2.3.2 Installing the metering lock (optional connector VII or VIII) ................................................................................................. 94
8.2.4 Connector assignments of Slot VIII (5-terminal) input for pulse, standard signal input and metering lock .. 95
8.2.4.1 Installing the pulse control (water meter) ........................................................................................................................... 95
8.2.4.2 Installing the standard signal (mA) ..................................................................................................................................... 95
8.2.4.3 Installing the metering lock ................................................................................................................................................ 95
9 Startup ...................................................................................................................... 96
9.1 Switching the pump on/off ................................................................................................................................................. 96
9.2 Setting of the metering output (mechanical) ....................................................................................................................... 96
9.3 Venting the metering pump ................................................................................................................................................ 96
9.4 Key functions ..................................................................................................................................................................... 97
9.5 Description of display symbols ........................................................................................................................................... 97
9.6 Software version display .................................................................................................................................................... 97
9.7 Delivery condition .............................................................................................................................................................. 98
9.7.1 Basic setting of the mode of operation / display in the operating display................................................. 98
9.7.2 Basic settings in the configuration ....................................................................................................... 98