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Flexim FLUXUS G704 User Manual

Flexim FLUXUS G704
257 pages
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User Manual
UMG70XV3-4EN
Firmware V5.xx
Ultrasonic Flowmeter for Gas
FLUXUS G709
FLUXUS G704
FLUXUS G704 A2

Table of Contents

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Flexim FLUXUS G704 Specifications

General IconGeneral
TypeUltrasonic Flow Meter
Measurement PrincipleTransit-time difference
Fluid TypesLiquids
Measurement RateUp to 100 Hz
EnclosureIP65
Measurement Range0.01 to 25 m/s
Pipe Diameter6 to 6500 mm
Output Signal4-20 mA, pulse, frequency
Communication InterfacesRS232, RS485, Modbus
Power Supply24 VDC
ApprovalsATEX, IECEx
Temperature Range-40 to 200 °C

Summary

1 Introduction

1.2 Safety Precautions

Important safety information including notes, attention points, and directive references.

2 Safety Instructions according to Directive 94/9/EC

2.1 Safety Instructions for the Use of Flowmeter FLUXUS G704 A2 in Explosive Atmosphere

Guidelines for using the FLUXUS G704 A2 in explosive atmospheres, including connection and housing.

2.2 Use of the Junction Box JB01S#E3# in Explosive Atmosphere

Safety instructions for the junction box JB01S#E3# in explosive atmospheres, covering connections and components.

3 Handling

3.2 General Precautions

General precautions for handling the precision instrument, including shock protection and authorized opening.

4 Flowmeter

4.1 Measuring Principle

Explanation of the transit time difference method used for ultrasonic gas flow measurement.

4.3 Keyboard

Overview of the flowmeter's keyboard functions, including general functions, navigation, and input.

5 Selection of the Measuring Point

5.2 Undisturbed Flow Profile

Importance of selecting a measuring point with adequate straight pipe lengths to ensure a fully developed flow profile.

5.3 Influence of Noise

How reflected pipe wall signals can disturb measurements and points to avoid.

6 Installation of FLUXUS G704

6.4 Connection of the Transducers - Connection System TS

Steps for connecting transducers using the TS system, including direct connection and via junction box.

7 Installation of FLUXUS G709

7.2 Connection of the Transducers - Connection System TS

Instructions for connecting transducers via junction box for ATEX Zone 1 and Zone 2/FM Div. 2.

9 Start-up

9.1 Switching on

Procedure for switching on the flowmeter and initial display sequence.

9.2 Displays

Information on the main menu structure, program branches, and navigation within the display.

10 Basic Measurement

10.1 Input of the Pipe Parameters

Guide for entering outer pipe diameter, pipe wall thickness, material, and lining parameters.

10.2 Input of the Medium Parameters

Instructions for selecting and entering medium properties like sound velocity, viscosity, density, and compressibility.

10.5 Define Number of Sound Paths

10.6 Installation of the Damping Mats

10.6.1 Installation of Self-Adhesive Damping Mats

Steps for installing self-adhesive damping mats, including cutting to size and applying to the pipe.

10.7 Mounting and Positioning the Transducers

10.7.1 Transducer Distance

Guidance on recommended transducer distance and initial pipe adjustment.

10.7.3 Fine Adjustment of the Transducer Distance

Procedure for fine-tuning transducer distance based on signal quality and amplitude for optimal measurement.

10.7.4 Consistency Check

10.8 Start of Measurement

10.10 Stopping the Measurement

Instructions on how to interrupt or stop the measurement process.

11 Displaying the Measured Values

11.1 Selection of the Physical Quantity and of the Unit of Measurement

Guide to selecting measurable quantities like flow velocity, volume, mass, and their units.

11.3 Adjustment of the Display

How to adjust the display to show two measured values simultaneously.

12 Advanced Measuring Functions

12.2 Totalizers

How to determine heat quantity, total volume, or total mass using totalizers.

12.4 Cut-off Flow

Function to automatically set flow velocities below a preset value to zero.

12.9 Program Code

13 Storing and Output of Measured Values

13.1 Data Memory

Information on activating/deactivating data memory, setting storage rate, and measuring point identification.

13.2 Output of the Measured Values

Methods for outputting measured values via serial interface (RS232, RS485).

13.3 Delete the Measured Values

13.4 Settings for the Data Memory

13.4.1 Ring Buffer

Setting the ring buffer behavior for handling full data memory, including overwriting or stopping storage.

14 Libraries

14.1 Partitioning of the Coefficient Memory

Details on partitioning the coefficient memory for material properties, medium properties, and coefficients.

14.2 Input of Material/Medium Properties without the Extended Library

Steps to enter material/medium properties as constants, including sound velocity and roughness.

14.3 Extended Library

Information on activating and using the extended library for temperature/pressure dependent properties.

15 Settings

15.1 Time and Date

Instructions for setting the flowmeter's internal clock for date and time.

15.2.1 Pipe Circumference

Enabling pipe circumference entry as an alternative to pipe diameter in the PARAMETER branch.

15.3 Measurement Settings

15.2.6 Temperature Correction

Entering temperature correction values for each temperature input.

15.2.7 Error Value Delay

Setting the time delay for transmitting error values to outputs when valid data is unavailable.

15.4 Settings of the Standard Conditions for the Gas Measurement

16 SuperUser-Mode

16.1 Activating/Deactivating

Procedure for activating and deactivating SuperUser mode using HotCodes or by switching off the flowmeter.

17 Inputs

17.1 Linking the Temperature Inputs to the Measuring Channels

Steps to link temperature inputs to measuring channels and activate them.

17.4 Activation of the Inputs

Activating temperature inputs and other inputs for display, storage, or output.

18 Outputs

18.1 Installation of an Output

Steps for installing and activating outputs, including assigning source channel and physical quantity.

18.5 Activation of an Alarm Output

Configuring alarm outputs (R1, R2, R3) with switching conditions, holding behavior, and function.

19 Troubleshooting

Calibration

Information on when recalibration is recommended and the process for sending the flowmeter for calibration.

The display does not work at all or always fails

Troubleshooting steps for display issues, checking voltage, and potential component failures.

The message SYSTEM ERROR is displayed

Guidance on handling the SYSTEM ERROR message, including noting error details and contacting support.

19.1 Problems with the Measurement

A measurement is impossible as no signal is received.

Checks for incorrect parameters, transducer distance, measuring point, and acoustic contact.

19.5 High Measuring Deviations

The entered cut-off flow is too high

Effect of a high cut-off flow setting, zeroing out low flow velocities.

A Technical Data

Flowmeter

Technical specifications for FLUXUS G704, G704 A2, and G709 flowmeters, including design, measurement, and power.

Transducers

Technical data for Shear Wave Transducers, including ATEX zone, frequency, pressure, diameter, and temperature ratings.

B Menu Structure

Program Branch PARAMETER

Overview of menu items within the PARAMETER branch for pipe and medium configuration.

Program Branch MEASURING

Overview of menu items within the MEASURING branch for channel activation and flow profile correction.

Program Branch OUTPUT OPTIONS

Overview of menu items within the OUTPUT OPTIONS branch for configuring outputs and inputs.

SYSTEM SETTINGS\LIBRARIES

SYSTEM SETTINGS\LIBRARIES\FORMAT USER-AREA

Partitioning the coefficient memory for storing user-defined material and medium properties.

SYSTEM SETTINGS\DIALOGS/MENUS

SYSTEM SETTINGS\PROC. INPUTS

SYSTEM SETTINGS\MEASURING

Flow Velocity

SYSTEM SETTINGS\GAS-MEASURING

SYSTEM SETTINGS\PROC. OUTPUTS

SYSTEM SETTINGS\STORING

SYSTEM SETTINGS\SERIAL TRANSMIS.

SYSTEM SETTINGS\MISCELLANEOUS

INSTRUM. INFORM.

INSTALL MATERIAL

Edit Material

INSTALL MEDIUM

Edit Medium

C Reference

Table C.1: Sound Velocity of Selected Pipe and Lining Materials at 20 °C

Table of sound velocities for various pipe and lining materials at 20 °C.

Table C.5: Chemical Resistance of Autotex

D Certificates

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