Kohler KDI 1903 TCR Workshop Manual

EN
170
8.2.3.1 Block Surface Flatness
Use a dial gauge to check if the cylinder head
surface
A1
is level.
The
MAX
value of allowable irregularity of
surface
A1
is:

0.10 mm on the entire area;

0.03 mm on an area of 100x100 mm.
Grinding of surface
A1
is not permitted
Fig 8.3b
8.2.4 Camshaft control for 4 cylinder engine
With a micrometer, measure the maximum dimensions of intake camshaft
R
and exhaust camshaft
S (Tab. 8.2b)
.
The
MAX
value of wear allowed is
0.1 mm
.
Important

Tab. 8.2b details the dimensional values of new components only.
Tab 8.2b
Camshaft
dimensions.
REF.
DIMENSIONS (mm)
R
32.638 - 32.700
S
32.998 - 32.060
Fig 8.4
8.2.5 3 -cylinder camshaft housing check
The camshaft housings only contain the timing system
side bushing
Q
.
Use an internal dial gauge to measure the diameters of
housings
X - W - K - Z
.
Use an internal dial gauge to measure the diameters of
housings
X1 - W1 - K1 - Z1 (Fig. 8.5)
. According to the
Tab 8.3a Housing and camshaft gudgeon
dimensions.
REF.
DIMENSIONS
(mm)
CLEARANCE
VALUE (mm)
X
44.000 - 44.025
0.040 - 0.085
X1
43.940 - 43.960

Kohler KDI 1903 TCR Specifications

General

Brand	Kohler
Model	KDI 1903 TCR
Category	Engine
Language	English