LEMKEN Primus-12 - Page 200

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Maintenance and repairs

198

Pivot joint 1

 Lubricate 4 grease nipples on pivot joint

1 (1).

Pivot joint 2

 Lubricate 4 grease nipples on pivot joint

2 (1).

 Lubricate 2 grease nipples on strut (2).

Main Page

Table of Contents5
General Information16
Liability16
Guarantee16
Copyright17
Optional Accessories17
Type Plate18
Symbols Used in the Operating Instructions20
Hazard Classes20
Information20
Environmental Protection20
Indication of Passages21
Safety Measures and Precautions22
Target Group22
Intended Use22
Safety and Warning Signs23
General Information23
Position of Safety and Warning Stickers24
Meaning of Warning Signs24
Meaning of Other Symbols26
Special Safety Information28
Danger Areas30
Danger Areas When Operating the Implement31
Danger Area When Folding in and out31
Safety Features of the Device32
Protection against Unauthorised Use32
Residual Risks33
Hazard Caused by Mechanical Systems33
Dangers from the Oil Hydraulic System33
Applicable Rules and Regulations33
Operation on Public Highways34
Lighting System and Identification34
Permissible Weight of the Implement36
Requirements of the Tractor36
Check before Departure37
Correct Behaviour in Road Traffic39
Obligation of the Operator39
Safe Operation of the Implement40
General40
Selection and Qualification of Personnel41
Hydraulic System41
Stopping the Implement in an Emergency42
Handover of the Implement43
Layout and Description44
Overview44
Basic Frame and Drawbar, General45
Axles45
Braking System46
Without Braking System46
Compressed Air Brake47
Hydraulic Braking System49
Liquid Flow53
Overview 2500/3500 L53
Description of the Spraying Process up to 3500 L54
Overview of 4500 L56
Description of the Spraying Pricess with 4500 L57
Liquid Flow to Nozzles58
Main Tank59
Clean Water Tank61
Hand-Wash Tank62
Filter62
Pump(S)63
Control and Connection Centre63
Basic Equipment64
Equipment from EES Pack 264
Selector Valves65
Switchover Valve66
Distributing Valve67
Flush Valve67
Chemical Inductor67
Connections69
Pressure Limiting Valve70
Drain Valve Handwashing Tank70
Fill Level Indicator and TANK Control70
Automatic Filling Stop with EES Pack 471
Filling Hose Holder71
Storage Compartment72
Recording the Distance Travelled72
Flowmeter73
Pressure Measuring Device73
Feeding73
Hydraulic Control74
Standard74
Electro-Hydraulic Control74
Load Sensing75
Operation Terminal76
Multifunction Handle77
Spraying78
Boom79
Part-Width Section Box CCI a 2079
Height Adjustment80
Pendulum Suspension and Slope Compensation80
Stabiliser81
DISTANCE-Control81
Hydraulic Flow Dividers and Pressure Limiting Valves82
Boom83
Part-Width Section Valves83
Single Nozzle Valves84
Nozzle Holders84
Nozzles85
Spacer85
Spray Cone Lighting85
Drop Hose86
Preparations87
Preparations on Tractor87
Checking the Suitability of the Tractor for the Implement87
Check Tractor Tire Pressure91
Installation of the Operation Terminal91
Brake System91
Air Brake System92
Hydraulic Brake System92
Without Braking System92
Preparations on the Implement93
Standard Procedure93
Implement with Compressed Air Brake94
Attaching the Implement97
Attaching the Implement with Drawbar Eye97
Attaching the Implement with Cross Shaft99
Conversion of Device101
Devices with Air Brake Systems101
Implement with Hydraulic Braking System102
Checking and Attaching the Cardan Shaft102
Determining Filling Quantities of the Implement104
Installing the Intended Nozzles105
Volumetric Metering of the Nozzles and Calibrating the Flowmeter107
Volumetrically Meter the Nozzles108
Calibrate the Flowmeter111
Calibration of the Speed Sensor111
Check Speed Sensor111
Calibrate the Speed Sensor112
Check Compatibility of Pesticides with Equipment112
Operation114
Prepare Device for Use114
Adapt Device for Use114
Prepare the Device for Operation in Frosty Conditions115
Fill Device with Liquids115
Drain Antifreeze Agent116
Filling and Emptying the Water Canister for Hand Washing117
Filling Water Canister for Hand Washing117
Emptying Water Canister for Hand Washing117
Filling and Emptying the Clean Water Tank118
Filling the Clean Water Tank118
Emptying the Clean Water Tank119
Filling the Main Tank119
Standard Procedure120
External Filling Connection121
Intake Connection122
Chemical Inductor126
Adjust Flush Valve130
Cleaning Empty Canisters132
Cleaning Gun at the Chemical Inductor134
Rinsing the Chemical Inductor137
Folding out Sprayer Boom139
Standard Procedure139
Device with Standard Equipment140
Device with Comfort FS Equipment140
Adjusting the Spring Stabiliser143
Trial Operation of Device144
Working with the Device145
Prepare for Application145
Apply Spraying Agent147
Working on Rugged Terrain or on a Slope149
Switching the Spray Fan or Spray Cone Lighting Equipment149
Side Nozzles149
Switch Edge Nozzles150
Install Edge Nozzles150
Working with Drop Hoses151
Attaching Drop Hoses151
Spraying with Drop Hoses153
Folding in the Boom153
Standard Procedure154
Devices with Standard Equipment155
Devices with Comfort FS Equipment155
System Cleaning with Partially Filled Main Container157
Flush the Pipe System before Interruption158
Stir Spraying Fluid before Distribution161
Cleaning164
Standard Procedure164
Emptying the Main Tank165
General165
Pump the Remaining Quantity from the Main Container166
Draining Spray Agent from the Main Tank167
Internal Cleaning168
Standard Procedure169
Clean Main Container171
External Cleaning176
Prepare External Cleaning177
Perform External Cleaning178
Cleaning the Filter179
Standard Procedure179
Suction Filter179
Press Filter180
Detaching the Implement182
Preparations182
After One Use183
For Wintering183
Put Implement into Park Mode184
Fix Brakes184
Fitting Stand185
Detaching the Implement186
Maintenance and Repairs187
Special Safety Instructions187
General187
Personnel Qualifications187
Protective Equipment187
Immobilise the Implement for Maintenance and Repairs188
Working on the Hydraulics188
Working on the Electrics188
Utilised Tool189
Safely Maintain the Device190
Environmental Protection191
Maintenance Intervals191
Oils and Lubricants193
Lubricating193
Additional Care Once the Season Is over194
Traction Loop194
Stand195
Slack Adjuster195
Camshaft196
Lift Mast and Self-Aligning Bearings196
Skids and Pivoted Guide197
Rope Pulley198
Rope198
Boom199
Chemical Inductor203
Drive Shaft203
Protective Tube203
Safety Chain204
Sliding Tube204
Joints204
Hydraulic Hoses204
Oil Filter in Electrohydraulic Operation204
Check Oil Filter205
Replace Oil Filter205
Braking System206
Cleaning Filter on the Coupling Head206
Tightening Torques208
General208
Bolts and Nuts Made of Steel209
Screws and Nuts Made of Stainless Steel209
Wheel Nuts210
Check the Connections to the Tractor211
Hydraulic Connections211
Electrical Connections211
Pump212
General Information212
Check Oil Level213
Refill Oil214
Replace Membranes215
Check the Pressure at the Pressure Accumulator215
Calibrating the Sensors217
Filter217
Work for a Qualified, Authorised Person218
Axle218
Traction Loop and Hitch Ball Coupling218
Braking System219
Checking the Implement219
Control Connections219
Pump Performance220
Pressure Gauge220
Flowmeter221
Information in Case of Faults and Malfunctions223
Technical Data224
Dimensions224
Weights225
Implement Weights225
Minimum Weights226
Permitted Weights226
Drawbar227
Connecting Fixture and Drawbar Extension227
Traction Loops228
Axles229
Explanation of the Terms Offset and Wheel Conversion229
Permitted Transport Speed230
Axle Load230
Track Width231
Tyres233
Use of Own Wheels or Wheels Which Are Not Listed in the List of Wheels234
Rims236
Drive Shaft236
Pumps237
Spraying Fluid System238
Oil Hydraulic System239
Device System240
Volumetric Flow and Pressure240
Pressure Limit Valves240
Electronic Pressure Display240
Filter241
Tank Volume241
Technical Remaining Quantity242
Boom242
B21243
B27243
B30244
Noise, Airborne Sound245
Appendix246
General Information about Nozzles246
Nozzle Field of Application246
Nozzle Tables247
Nozzle Sizes 01 - 05247
Nozzle Sizes 06 - 10248
Correction Factors for Spraying Liquids with Different Densities249
Edge Nozzles250
Dosage Tables for Liquid Fertilisers251
Seedtable for Drop Hoses 5L and 5SL251
Seedtable for Liquid Fertiliser Nozzle SJ-7252
Dosage Table, Five-Hole Nozzle FL254
UAN Dosage Table (28/1.28 Kg/L) for Nozzles ID, IDN, IDK, IDKN and FD255
Dosage Table, Liquid Fertiliser Nozzle FD258
Dosage Table, Six-Hole Nozzle ESI260
Layout Plan for Electrohydraulic Operation; Positioning the Hydraulic Valves262
Matrices263
Pump P 260 / Sprayer Boom B 21 - 27263
Pump P 260 / Sprayer Boom B 30265
Pumps P 200 / Sprayer Boom B 21 - 27267
Pumps P 200 / Sprayer Boom B 30268
Additional Configurations269
Control270
Nozzles270
Index272

LEMKEN Primus-12 - Page 200

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