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LMI Technologies Gocator Series - User Manual

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USER MANUAL
Gocator Line Profile Sensors
Gocator 2100, 2300, 2400 Series; Gocator 2880
Firmware version:4.5.x.xx
Document revision:D

Table of Contents

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LMI Technologies Gocator Series Specifications

General IconGeneral
ManufacturerLMI Technologies
TechnologyLaser triangulation
Category3D Smart Sensor
ApplicationsInspection, Measurement
AccuracyVaries by model
Laser ClassClass 2 (varies by model)
Output InterfaceEthernet
Power Requirements24V DC
Operating Temperature0°C
DimensionsVaries by model
WeightVaries by model

Summary

Introduction

Notational Conventions

Defines conventions used in the documentation for clarity and consistency.

Safety and Maintenance

Laser Safety

Covers safety precautions related to the laser emission from Gocator sensors.

Electrical Safety

Provides guidelines to prevent electrical shock and equipment damage during operation.

Handling, Cleaning, and Maintenance

Details safe practices for handling, cleaning sensor windows, and general maintenance.

Environment and Lighting

Addresses considerations for ambient light and environmental conditions affecting sensor performance.

Getting Started

System Overview

Introduces Gocator system configurations: standalone, dual-sensor, and multi-sensor.

Dual-Sensor System

Explains the setup and configuration for systems using two Gocator sensors.

Multi-Sensor System

Describes how to connect multiple sensors using a Master network controller.

Hardware Overview

Details the Gocator sensor and its associated cordsets, including connectors and function.

Master Network Controllers

Introduces Master 100, 400, 800, 810, 2410, and 1200/2400 for sensor networking.

Calibration Targets

Explains the use of calibration targets for alignment and encoder calibration.

Installation

Covers essential installation aspects: grounding, mounting, and orientation.

System Setup

Outlines the steps for setting up a typical Gocator 2375 multi-sensor system.

Network Setup

Client Setup

Details the default network configuration and steps for changing PC network settings.

Gocator Setup

Running a Standalone Sensor System

Provides step-by-step instructions for configuring a single Gocator sensor.

Running a Dual-Sensor System

Guides on configuring a system with two Gocator sensors, including IP address management.

How Gocator Works

3 D Acquisition

Explains the fundamental process of capturing 3D data using laser triangulation.

Clearance Distance, Field of View and Measurement Range

Defines key concepts for sensor setup and results interpretation: CD, FOV, MR.

Resolution and Accuracy

Describes X Resolution, Z Resolution, and Z Linearity for sensor measurement capabilities.

Profile Output

Details how Gocator represents profiles and the different coordinate systems used.

Data Generation and Processing

Covers concepts like surface generation, part detection, and sectioning for scan data.

Part Matching

Explains how to match scanned parts to models using edge detection, bounding boxes, or ellipses.

Measurement and Anchoring

Describes how to take measurements and use anchoring for robustness against variations.

Output and Digital Tracking

Details how Gocator outputs results and uses digital tracking for control.

Gocator Web Interface

User Interface Overview

Provides a breakdown of the main elements and functions of the Gocator web interface.

Creating, Saving and Loading Jobs (Settings)

Guides on managing sensor configurations by creating, saving, and loading job files.

System Management and Maintenance

Manage Page Overview

Introduces the Manage page as the central hub for system and maintenance tasks.

Networking

Details network settings for connecting Gocator sensors to a network.

Motion and Alignment

Covers configuration of alignment reference, encoder resolution, and travel speed.

Maintenance

Outlines tasks like firmware upgrades, backups, factory resets, and sensor resets.

Scan Setup and Alignment

Scan Page Overview

Introduces the Scan page for sensor configuration and alignment procedures.

Scan Modes

Describes the available scan modes: Video, Profile, and Surface.

Triggers

Explains how triggers initiate frame capture and lists available trigger sources.

Sensor Settings

Covers sensor-specific settings like Active Area and Tracking Window.

Alignment

Explains alignment states, types, and procedures for compensating inaccuracies.

Filters

Details post-processing filters: Gap Filling, Median, Smoothing, and Decimation.

Part Detection

Covers analyzing 3D point clouds to identify discrete objects for measurement.

Models

Model Page Overview

Introduces the Model page for setting up part matching and sections.

Part Matching

Explains matching scanned parts to models using edge detection, bounding boxes, or ellipses.

Sections

Describes how to extract profiles from surfaces or parts using defined lines.

Measurement

Measure Page Overview

Introduces the Measure page for adding and configuring measurement tools.

Tools Panel

Details how to add, configure, and manage measurement tools and their parameters.

Decisions

Explains how to compare measurement results against thresholds to generate pass/fail decisions.

Measurement Anchoring

Explains how to track part movement and compensate for variations using anchors.

Protocols

Gocator Protocol

Describes TCP/UDP commands and data formats for communicating with Gocator sensors.

Modbus Protocol

Explains PLC interaction with Gocator using Modbus TCP commands and data formats.

EtherNet;IP Protocol

Describes EtherNet/IP messages and data formats for bidirectional data transfer with PLCs.

ASCII Protocol

Details the ASCII protocol for serial or Ethernet output, including connection settings.

Data Commands

Explains commands for retrieving measurement values, decisions, and health indicators.

Development Kits

SDK

Introduces the Gocator Software Development Kit for programmatic sensor access and control.

GDK

Describes the Gocator Development Kit for creating custom measurement tools.

Tools and Native Drivers

Sensor Recovery Tool

Software for discovering sensors and restoring factory defaults or changing network addresses.

GenTL Driver

Explains the industry standard for controlling imaging devices and configuring system variables.

Troubleshooting

Connection

Guides on resolving issues with connecting to the sensor via web browser or login.

Laser Profiling

Troubleshoots problems related to laser emission, safety signals, exposure, and triggering.

Performance

Addresses issues related to sensor CPU usage and optimizing performance.

Specifications

Sensors

Provides detailed specifications for Gocator 2100 & 2300 Series sensors.

ALL 2 x00 SERIES MODELS

Lists general specifications applicable to all 2x00 series models.

Gocator 2400 Series

Provides detailed specifications for Gocator 2400 Series models.

Gocator 2880 Sensor

Details the specifications for the Gocator 2880 sensor.

Sensor Connectors

Gocator Power;LAN Connector

Defines pins and electrical specifications for the Power/LAN connector.

Digital Outputs

Describes the two optically isolated digital outputs and their configurations.

Encoder Input

Details the connection and specifications for external encoder input signals.

Analog Output

Defines the analog output interface and configuration for current and voltage modes.

Master Network Controllers

Master 100

Details the Master 100's functions, connections, and pinouts.

Master 400;800

Covers Master 400/800 controller functions, connectors, and electrical specifications.

Master 810;2410

Details Master 810/2410 controller functions, mounting, and compatibility.

Master 1200;2400 Dimensions

Provides dimensional drawings for the Master 1200/2400 controllers.

Accessories

Masters

Lists part numbers for Master network controllers.

Cordsets

Lists part numbers for various Gocator cordsets.

Support

Contact Information

Provides contact information for technical support via Help Desk, phone, and email.

Contact

Americas

Lists contact information for LMI Technologies' Americas offices.

EMEAR

Lists contact information for LMI Technologies' Europe, Middle East, and Africa offices.

ASIA PACIFIC

Lists contact information for LMI Technologies' Asia Pacific offices.

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