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Laser Shaft Alignment Tools
ROTALIGN Ultra iS
PRÜFTECHNIK ROTALIGN Ultra iS User Manual
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123
Table of Contents
Default Chapter
3
Foreword
3
Table of Contents
4
Chapter 1: ROTALIGN Ultra Is Shaft Package
6
ROTALIGN Ultra Is Shaft Package ALI 40.000
6
Optional ROTALIGN Ultra Is Components
10
CE Compliance and Electromagnetic Compatibility
12
Chapter 2: System Description
12
Safety Notes
12
Symbols Used in this Handbook
12
Laser Safety
13
Component Labelling
14
Getting to Know the ROTALIGN Ultra Is Computer
15
Operating Keys
16
Computer Leds
17
Power Supply
17
Replacing Batteries
18
Mounting and Dismounting the AC Power Supply/Charger Plug
19
ROTALIGN Ultra Is Top Panel Connectors
20
Sensalign Laser ALI 4.910
21
Sensalign Rechargeable Battery ALI 4.960
22
Sensalign Sensor ALI 4.900
24
Adjusting the Laser Beam
25
Understanding the Beam Adjustment Leds
25
Care
26
Handling Precautions
26
Maintenance
26
Storage
26
Attachments
27
Disposal
27
Transporting Magnetic Brackets and Other Magnetic Components
27
Chapter 3: Getting Started with the ROTALIGN Ultra Is Shaft System
28
Mount Components on Machine Train to be Measured
28
Obtaining Alignment Readings in Quick Intelligent Steps
28
ROTALIGN Ultra Is Shaft System Composition
28
Enter Machine Dimensions
29
Press E to Switch on the ROTALIGN Ultra Is Computer
29
Start Measurement
30
View Alignment Results
30
Context Menu Items
31
Global Menu
32
General
33
Program Manager
33
Tips and Tricks
33
Dimensions (Set-Up)
34
Measurement
35
Results
35
Starting the Licence Manager
36
Starting the Shaft Alignment Application
36
Horizontal Machine Alignment – Preparing for the Alignment Procedure
37
Machine Mobility
37
Solid, Flat Foundation
37
Check Soft Foot
38
Measurement Separation
38
Mount the Brackets
38
Rigid Couplings
38
Thermal Growth, Alignment Targets, Tolerances
38
Bracket Mounting Procedure
39
Mount Sensalign Laser and Sensor
40
Switch ROTALIGN Ultra Is on and Start Application
41
Enter Machine Dimensions
42
Coupling Diameter
43
Machine Properties
43
RPM (Revolutions Per Minute)
43
Sensor to Coupling Center
43
Coupling Properties
48
Flipping Machines
53
Laser Beam Adjustment
55
Taking Measurements
57
Taking Measurements Using the Sensalign Sensor and Laser Cable
61
Results
62
Results Options
64
Results Details
65
Scale
65
View
65
Rotate View
66
V/H Views
67
Align Machine
68
Alignment Quality
68
Shim First
68
Sign Convention
68
Initiating the Move Simulator
69
Move Simulator
69
Horizontal and Vertical Live MOVE
73
Shimming
74
Lateral Positioning
75
Saving and Printing Measurement Files
76
To Save a File the First Time
76
Saving Report as a PDF
78
To Print Report after Measurement
80
Alignment Completion
83
Chapter 5: Alignment Features
84
Measurement Modes
84
Intellisweep
85
Multipoint Measurement
87
Static Measurement
88
Intellipass
89
Uncoupled Mode
89
Intellipoint
91
Converting Dial Gauge Readings into ROTALIGN Ultra Is Shaft Values
93
Dial Gauge Mode
93
Converting Measurement Table Readings into Dial Gauge Readings
97
Measurement Options
98
Measurement Table
98
Measurement History
100
Deleting Measurent
102
Identifying History Labels
102
Edit Raw Data
104
Extending the Measurement Range
106
Intelliextend
108
XY View
109
Intelli Laser Position
111
Half Function
113
Averaging
116
Measurements Options Screen
118
Measuring Vibration
119
Using the Vibration Check Probe
121
Machine Mounting
124
Machine Type and Fixation
124
Set-Up Options
124
Coupling Results Format
126
Coupling Type
126
Cardan Shafts
127
Short Flex
127
Single Plane
127
Coupling Targets
128
Spacer Shaft
128
Tolerances
129
Thermal Growth Calculator
132
Soft Foot
134
Checking and Correcting Soft Foot Conditions
135
The Measurement Procedure
135
Chapter 6: Special Alignment Applications
142
Machine Train Alignment
142
Set-Up
142
How to Align Machinery Trains
144
Evaluating Results
146
Cardan Shaft Alignment
148
Mounting the Faceplate to the Rail
148
Mounting and Adjusting Sensalign Laser
149
Mounting the Laser Holder Assembly on to the Rail
149
Laser Adjustment Tip
150
Adjusting the Laser Beam to Machine’s Rotational Axis
151
Positioning Laser and Mounting Sensor for Measurement
152
Set-Up and Measurement
153
Evaluation and Alignment
155
Flanged Machines
156
Overview - Vertical Machinery
156
Marking Measurement Positions
157
Measure
161
Chapter 4 Alignment
165
Flange-Mounted Horizontal Machines
166
Flange Geometry and Dimensions
168
Live Move to Eliminate Offset
170
Remeasure
170
Final Check
171
Chapter 7: Updating ROTALIGN Ultra Firmware
172
Downloading the Update from the PRÜFTECHNIK Website
172
Transferring Update Files to the Memory Stick
172
Updating ROTALIGN Ultra Firmware to Higher Version
172
Carrying out the Firmware Update
173
Chapter 8: ROTALIGN Ultra Is Shaft Configuration
178
Setting Date and Time
179
Language Selection
180
Setting Units
181
Power Management
182
Printer Set-Up
183
Bluetooth Options
184
RFID Options
184
Device Info
185
Display Brightness
186
Word Completion
186
Customization
189
Measurement File Backup
190
User Viewable Files
190
Restoring User Files
191
User Accounts
192
Log on ROTALIGN Ultra Is as Administrator
193
Using Administrator Password
196
Creating Templates
199
Deleting Created Templates from the Program Manager
201
Available Applications and Options
203
Upgrading from Standard Shaft to Advanced Shaft Version
205
Appendix
208
Suggested Shaft Alignment Tolerances
208
ROTALIGN Ultra Is Technical Data
210
Sensalign Sensor and Laser ‘ON/OFF/CHARGE’ Workflow
212
Declaration of Conformity
213
Index
214
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PRÜFTECHNIK ROTALIGN Ultra iS Specifications
General
Brand
PRÜFTECHNIK
Model
ROTALIGN Ultra iS
Category
Laser Shaft Alignment Tools
Language
English
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