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Trane TR200 User Manual
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Re
v
.
2010-03-12
130R0447
MG12H322
*MG12H322*
Instr
uction Manual
March 2010
TR200
BAS-SVX19C-EN
BAS-SVX19C-EN
T
r
ane has a policy of contin
uous product and product data impro
v
ement and reser
v
es the
r
ight to change design and specifications without notice
.
www
.tr
ane
.com
F
or more inf
or
mation, contact y
our local
T
r
ane
office or e-mail us at comf
or
t@tr
ane
.com
Liter
ature Order Number
BAS-SVX19C-EN
Date
March 2010
Supersedes
A
ugust 2009
2
Table of Contents
Default Chapter
2
Table of Contents
2
Safety
6
Warnings, Cautions and Notices
6
High Voltage Warning
7
Safety Note
7
Installation at High Altitudes
8
Warning against Unintended Start
8
Before Commencing Repair Work
9
IT Mains
9
Special Conditions
9
Disposal Instruction
11
Software Version and Approvals: TR200
11
Available Literature for TR200
12
Introduction
12
Abbreviations and Standards
13
Frequency Converter Identification
14
Type Code String Low and Medium Power
15
Mechanical Installation
16
Before Starting
16
Checklist
16
How to Install
17
Mechanical Front Views
17
Mechanical Dimensions
18
Accessory Bags
19
Mechanical Mounting
20
Safety Requirements of Mechanical Installation
21
Field Mounting
21
Electrical Installation Fuse Selection for Drives with Internal Drive Fusing
22
Fuse Replacement Table
25
How to Connect
25
Cables General
25
Details of Terminal Tightening Torques
26
Diagram Showing All Electrical Terminals
27
Electrical Installation and Control Cables
27
Terminal Connections
27
Branch Circuit Protection
28
Fuses
28
Compliance with EN50178
29
Non-UL Fuses 200 V to 480 V
29
UL Compliance/Non-Compliance
29
UL Fuses, 380 - 600 V
30
Earthing and IT Mains
31
Terminals for Mains and Earthing
31
Mains Wiring Overview
32
Mains Connection for A2 and A3
33
Mains Connection for A4/A5
35
Mains Connection for B1, B2 and B3
36
Specifications
36
Mains Connection for B4, C1 and C2
37
Mains Connection for C3 and C4
38
Cable Length and Cross-Section
39
How to Connect Motor-Introduction
39
Switching Frequency
39
Terminals for Motor Connection
39
3 And 6 Cable Motor Connection
40
Motor Wiring Overview
41
Motor Connection for A2 and A3
42
Motor Connection for A4/A5
43
Motor Connection for B1 and B2
43
Motor Connection for C1 and C2
45
Motor Connection for C3 and C4
45
Motor Wiring Table
47
DC Bus Connection
48
Wiring Example and Testing
48
Relay Connection
49
Relay Output
52
Access to Control Terminals
53
Control Terminals
54
How to Test Motor and Direction of Rotation
54
Switches S201, S202, and S801
57
Activate Automatic Motor Adaptation (AMA) Activate Auto Tune
58
Enter Motor Name Plate Data in Following Parameter List
58
Final Optimization and Test
58
Locate Motor Name Plate
58
Set Speed Limit and Ramp Time
59
How to Operate the Frequency Converter
60
Display Lines
60
How to Operate Graphical Keypad
60
Two Ways of Operating
60
Status Display I
61
Status Display II
61
Display Contrast Adjustment
63
Indicator Lights (Leds)
63
Status Display III
63
Alarm Log
64
Main Menu
64
Menu Keys
64
Quick Menu
64
Back
65
Cancel
65
Hand on
65
Navigation Keys
65
Auto on
66
Off
66
Reset
66
Bus Termination
67
RS-485 Bus Connection
67
How to Connect a PC to the Frequency Converter
68
PC Software Tools
68
TDU Set-Up Software
68
Load Frequency Converter Settings
69
Save Frequency Converter Settings
69
The TDU Set-Up Software Modules
69
Data Storage in Keypad
70
Data Transfer from Keypad to Frequency Converter
70
Quick Transfer of Parameter Settings When Using Keypad
70
Tips and Tricks
70
Initialization to Default Settings
71
Manual Initialization
71
How to Program the Frequency Converter
72
Quick Menu Mode
72
Example of Changing Parameter Data
72
Select (My Personal Menu) to Display Personal Parameters
72
Efficient Parameter Set-Up for TR200 Applications
73
Example of Using the Quick Setup Option
73
Quick Menu View
73
Quick Setup Parameters
74
Quick Set-Up Parameters
75
Parameters for Quick Set-Up
75
Language
75
Motor Power (Kw; HP)
76
Motor Voltage
76
Motor Frequency
76
Motor Current
76
Motor Nominal Speed
77
Motor Rotation Check
77
Ramp 1 Ramp up Time
77
Ramp 1 Ramp down Time
77
Motor Speed Low Limit (RPM; Hz)
78
Motor Speed High Limit (RPM)
78
Motor Speed High Limit (Hz)
78
Jog Speed (RPM)
78
Jog Speed (Hz)
79
Terminal 27 Digital Input
79
Function Relay
81
How to Access Function Set-Up-Example
83
Function Set-Ups Parameters
84
Q3-1 General Settings
84
Q3-2 Open Loop Settings
84
Q3-3 Closed Loop Settings
85
Q3-32 Multi Zone/Adv
86
Q3-4 Application Settings
87
0-20 Display Line 1.1 Small
87
0-21 Display Line 1.2 Small
91
0-22 Display Line 1.3 Small
91
0-23 Display Line 2 Large
91
0-24 Display Line 3 Large
91
0-37 Display Text 1
92
0-38 Display Text 2
92
0-39 Display Text 3
92
0-70 Date and Time
92
0-71 Date Format
93
0-74 Dst/Summertime
93
0-76 Dst/Summertime Start
93
1-00 Configuration Mode
93
1-03 Torque Characteristics
94
1-29 Automatic Motor Adaptation (AMA)
94
1-71 Start Delay
95
1-73 Flying Start
95
1-80 Function at Stop
96
1-86 Trip Speed Low (RPM)
96
1-87 Trip Speed Low (Hz)
96
1-90 Motor Thermal Protection
96
1-93 Thermistor Source
97
2-00 DC Hold/Preheat Current
98
2-16 AC Brake Max. Current
98
2-17 Over-Voltage Control
98
3-02; 3-03 Minimum Reference
98
3-10 Preset Reference
99
3-15 Reference 1 Source
100
3-16 Reference 2 Source
100
4-10 Motor Speed Direction
101
4-53 Warning Speed High
101
4-56 Warning Feedback Low
101
4-57 Warning Feedback High
101
5-01 Terminal 27 Mode
102
5-1 Digital Inputs
103
5-12 Terminal 27 Digital Input
104
5-15 Terminal 33 Digital Input
105
5-40 Function Relay
105
6-00 Live Zero Timeout Time
107
6-01 Live Zero Timeout Function
107
6-10 Terminal 53 Low Voltage
108
6-13 Terminal 53 High Current
108
6-22 Terminal 54 Low Current
108
6-23 Terminal 54 High Current
108
6-14 Terminal 53 Low Ref./Feedb. Value
109
6-16 Terminal 53 Filter Time Constant
109
6-20 Terminal 54 Low Voltage
109
6-21 Terminal 54 High Voltage
109
6-24 Terminal 54 Low Ref./Feedb. Value
110
6-25 Terminal 54 High Ref./Feedb. Value
110
6-26 Terminal 54 Filter Time Constant
110
6-27 Terminal 54 Live Zero
111
6-50 Terminal 42 Output
111
6-51 Terminal 42 Output Min Scale
112
6-52 Terminal 42 Output Max Scale
112
14-01 Switching Frequency
114
14-03 Overmodulation
114
20-00 Feedback 1 Source
114
20-01 Feedback 1 Conversion
115
20-02 Feedback 1 Source Unit
115
20-03 Feedback 2 Source
117
20-04 Feedback 2 Conversion
117
20-07 Feedback 3 Conversion
117
20-12 Reference/Feedback Unit
117
20-13 Minimum Reference/Feedb.
118
20-14 Maximum Reference/Feedb.
118
20-20 Feedback Function
118
Multi Zone, Single Setpoint
121
Multi Zone, Multi Setpoint
121
20-21 Setpoint 1
121
20-22 Setpoint 2
121
20-70 Closed Loop Type
122
20-71 PID Performance
122
20-72 PID Output Change
122
20-73 Minimum Feedback Level
122
20-79 PID Autotuning
123
20-81 PID Normal/ Inverse Control
123
20-82 PID Start Speed (RPM)
123
20-83 PID Start Speed (Hz)
123
20-94 PID Integral Time
124
22-22 Low Speed Detection
124
22-23 No-Flow Function
124
22-24 No-Flow Delay
125
22-41 Minimum Sleep Time
125
22-42 Wake-Up Speed (RPM)
125
22-44 Wake-Up Ref./Fb Difference
125
22-45 Setpoint Boost
126
22-46 Maximum Boost Time
126
22-60 Broken Belt Function
126
22-62 Broken Belt Delay
126
22-75 Short Cycle Protection
127
22-76 Interval between Starts
127
22-77 Minimum Run Time
127
Parameter Set-Up
128
Main Menu Mode
131
Changing Data
131
Changing a Text Value
131
Changing a Group of Numeric Data Values
132
Changing of Data Value, Step-By-Step
132
Read-Out and Programming of Indexed Parameters
132
Parameter Lists TR200
133
Default Settings
133
Changes During Operation
133
Conversion Index
133
0-** Operation and Display
134
1-** Load/Motor
137
Load / Motor
137
2-** Brakes
139
3-** Reference/Ramps
140
Reference / Ramps
140
4-** Limits/Warnings
142
Limits / Warnings
142
5-** Digital In/Out
143
Digital in / out
143
6-** Analog In/Out
145
Analog in / out
145
8-** Communication and Options
147
11-** Lonworks
148
13-** Smart Logic Controller
149
14-** Special Functions
150
15-** Drive Information
152
16-** Data Readouts
154
18-** Info & Readouts
156
20-** Drive Closed Loop
157
21-** Ext. Closed Loop
159
22-** Application Functions
161
23-** Time Based Funtions
162
24-** Application Functions 2
163
36-** Programmable I/O Option
164
Dedicated Factory Settings
166
Troubleshooting Alarms and Warnings
168
Alarm/Warning Code List
171
Description of Alarm Word, Warning Word and Extended Status Word
172
LED Indication
172
Fault Messages
173
Acoustic Noise or Vibration
182
General Specifications
184
Mains Supply 200-240 VAC
184
Mains Supply 3 Х 200-240 VAC-Normal Overload 110% for 1 Minute
185
Output Current
185
Mains Supply 3 Х 380-480 VAC-Normal Overload 110% for 1 Minute
186
Max. Input Current
186
Mains Supply 3 Х 525-600 VAC-Normal Overload 110% for 1 Minute
188
Cable Lengths and Cross Sections
190
Digital Inputs
190
Mains Supply (L1, L2, L3)
190
Motor Output (U, V, W)
190
Analog Input
191
Analog Output
191
Control Card, RS-485 Serial Communication
191
Pulse Inputs
191
Control Card, 24 VDC Output
192
Control Characteristics
192
Digital Output
192
Relay Outputs
192
Control Card Performance
193
Control Card, USB Serial Communication
193
Protection and Features
193
Surroundings
193
Automatic Adaptations to Ensure Performance
194
Derating for Ambient Temperature
194
Purpose of Derating
194
Derating for Low Air Pressure
195
Derating for Running at Low Speed
196
Index
198
Other manuals for Trane TR200
Operating Instructions
85 pages
Programming Guide
297 pages
Operator's Guide
86 pages
Preventive Maintenance Instructions
3 pages
Startup Procedure
67 pages
4
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Trane TR200 Specifications
General
Category
DC Drives
Model
TR200
Output Voltage
0-240 VDC
Protection Features
Overcurrent, Overvoltage, Short Circuit
Input Voltage
200-240V AC
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