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V-TEK TM-500 - User Manual

V-TEK TM-500
254 pages
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TM-500
User’s Guide
Original Instructions
CE Certified, ISO 9001:2008 Certified
V-TEK, Incorporated (P) 507-387-2039
751 Summit Avenue (F) 507-387-2257
Mankato, Minnesota 56001 service@vtekusa.com
USA www.vtekusa.com
User’s Guide # D292144C

Table of Contents

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Summary

EC Declaration of Conformity

Introduction

Standard Features

Detailed list of machine capabilities and functionalities.

Optional Modules

Identifies add-on components for customization.

Machine Details

Controls

Describes the user interface and operational buttons.

Dimensions

Physical size specifications of the machine.

Power Requirements

Electrical and air supply specifications.

Intended Use

Operating Environment

Misuse

Highlights improper operations and potential hazards.

Operator Requirements

Safety Features

Main Power Switch

Location and function of the primary power control.

Emergency Stop Switches

Location and function of critical safety shutdown buttons.

Control Buttons

Description of operational buttons like Start, Stop, Reset.

Safety Features

Open Doors Stop Operation

How door interlocks affect machine operation.

Lockout;Tagout

Procedures for safely isolating the machine from power.

Safety Features

Tower Light

Explanation of the visual status indicator lights.

Color Codes

Meaning of different tower light color combinations.

Safety Warning Labels

Attention

Identifies danger zones or adjustments needing caution.

Electrical Hazards

Warns about high voltage risks.

Temperature Hazards

Alerts to hot surfaces.

Pinch Hazard

Warns about moving parts that can trap fingers.

Contact Information

Chapter 1: Assembly & Installation

Preparing the Work Area

Requirements for the machine's installation environment.

Unpacking the TM-500

Steps for safely removing the machine from its shipping crate.

Assembling the TM-500

Instructions for putting the machine together.

Installing Modules

Procedures for adding optional components.

Chapter 2: TM-500 Overview

Front View

Identification of components on the machine's front.

Right Side View

Identification of components on the machine's right side.

Left Side View

Identification of components on the machine's left side.

Back View

Identification of components on the machine's rear.

Ionizing Fan

Description of the air ionization unit.

Enclosure Interior

Details of the internal electrical and pneumatic layouts.

Controls, Connections & Labeling

Overview of buttons, ports, and identification labels.

The Taping Module

Explanation of the tape handling and sealing mechanism.

Pick & Place Assembly

Description of the part handling mechanism.

Dual Tray Feeder Input;Output Module

Details of the tray handling component.

Chapter 3: Human Machine Interface

Introduction

Overview of the HMI and its functions.

The Main Screen

Description of the primary HMI interface.

Control Buttons

Explanation of HMI navigation and action buttons.

Menus

Details on accessing different HMI menus and options.

The Setup Screens

Guide to configuring machine parameters and settings.

Chapter 4: Machine Setup

Quick Start: Setup

Outline of essential steps for initial machine configuration.

Power Up the System

Procedures for safely starting the machine.

Activate the HMI

Steps to launch and log into the machine interface.

Home Motors

Procedure for initializing the machine's axes.

Input, Output & Test Options

Configuration of module settings for a new job.

Tray Setup

How to configure the tray input/output module.

Taper Setup

Configuration of the tape feeding and sealing mechanism.

Heat Sealer Setup

Adjusting temperature and pressure for heat sealing.

PSA Sealer Setup

Adjusting pressure for pressure-sensitive adhesive seals.

Leader;Trailer

Settings for empty tape segments at reel start/end.

Setup Vision Test (Optional)

Instructions for configuring vision systems.

Nozzle Setup

Procedures for installing and adjusting pick nozzles.

Setup the Pick Head

Teaching pick, place, and rotation positions for the head.

Configure End of Job Options

Settings for job statistics and barcode printing.

Chapter 5: Operation

Quick Start: Running a Job

Basic steps to run a pre-programmed job.

Preparing to Run a Pre-programmed Job

Steps for setting up existing jobs and routine tasks.

Setup Pick Head

Detailed procedure for configuring the pick head.

Run the Job

Instructions for executing a job and managing parts.

Creating a New Job

Process for defining and saving new job configurations.

Chapter 6: Troubleshooting

Emergency Stop

Procedures for activating and clearing emergency stops.

System Alarm Messages

Explains common operational alerts and their resolutions.

Part Not Picked System Alarm

Troubleshooting steps for pick failures.

Carrier Tape Low System Alarm

Addresses issues with low carrier tape supply.

Carrier Motion System Alarm

Troubleshooting steps for carrier tape movement errors.

Tape Jam Sensor System Alarm

Resolving tape jams detected by the sensor.

Empty Pocket System Alarm

Handling detected empty tape pockets.

Heat Seal Temperature Out of Range System Alarm

Troubleshooting temperature issues with the heat sealer.

Low Cover Tape System Alarm

Handling warnings for low cover tape supply.

Adjusting Nozzle Vacuum Sensors

Calibrating vacuum sensors for proper part pickup.

Nozzle Positioning Tips

Advice for resolving part placement issues.

Adjusting Seal Quality

Procedures to improve heat and PSA seal strength.

Sensor Adjustments

Guide for adjusting various machine sensors.

Testing Seal Strength

Methods for verifying seal integrity.

Chapter 7: Maintenance

Safe Maintenance Steps

Essential safety precautions before performing maintenance.

General Maintenance Tasks

Routine cleaning and checks for the machine.

Pick Head Maintenance

Procedures for servicing the pick head and nozzle.

Heat Sealer Maintenance

Cleaning and maintenance for the heat sealing unit.

PSA Sealer Maintenance

Cleaning procedures for the PSA sealing unit.

Cover Tape Guide Maintenance

Cleaning the tape groove for proper alignment.

Loading Track Maintenance

Clearing dust and debris from the loading track.

Remove;Replace Heat Shoes

Steps for replacing worn heat sealing components.

Lubricate Linear Bearing Block

Recommended lubrication schedule for moving parts.

Check Actuator Belt Tension

Procedure for verifying and adjusting belt tension.

Ethernet Networks

Description of the machine's network configuration.

Appendix A: Sensors

Keyence FS-V20 Series Sensor Amplifiers

Configuration and use of specific sensor amplifiers.

Keyence FS-N40 Series Sensor Amplifiers

Configuration and use of other sensor amplifiers.

Watlow EZ-Zone PM Express Temperature Controller

Details on the temperature control system.

SMC ZSE30 Vacuum Sensor

Information on the vacuum sensor used for part detection.

Exploded Views - Document List

TM-500 Suggested Spare Parts List

Air Regulator

List of recommended spare parts for the air system.

Switches

List of recommended spare switches.

Take-up

List of recommended spare parts for the take-up mechanism.

Taper

List of recommended spare parts for the taping module.

Pick & Place

List of recommended spare parts for the pick and place head.

Service and Parts Contacts

EXPRESS WARRANTY, EXCLUSION AND DISCLAIMER OF UNSTATED WARRANTIES AND LIMITATION OF LIABILITY

Summary

EC Declaration of Conformity

Introduction

Standard Features

Detailed list of machine capabilities and functionalities.

Optional Modules

Identifies add-on components for customization.

Machine Details

Controls

Describes the user interface and operational buttons.

Dimensions

Physical size specifications of the machine.

Power Requirements

Electrical and air supply specifications.

Intended Use

Operating Environment

Misuse

Highlights improper operations and potential hazards.

Operator Requirements

Safety Features

Main Power Switch

Location and function of the primary power control.

Emergency Stop Switches

Location and function of critical safety shutdown buttons.

Control Buttons

Description of operational buttons like Start, Stop, Reset.

Safety Features

Open Doors Stop Operation

How door interlocks affect machine operation.

Lockout;Tagout

Procedures for safely isolating the machine from power.

Safety Features

Tower Light

Explanation of the visual status indicator lights.

Color Codes

Meaning of different tower light color combinations.

Safety Warning Labels

Attention

Identifies danger zones or adjustments needing caution.

Electrical Hazards

Warns about high voltage risks.

Temperature Hazards

Alerts to hot surfaces.

Pinch Hazard

Warns about moving parts that can trap fingers.

Contact Information

Chapter 1: Assembly & Installation

Preparing the Work Area

Requirements for the machine's installation environment.

Unpacking the TM-500

Steps for safely removing the machine from its shipping crate.

Assembling the TM-500

Instructions for putting the machine together.

Installing Modules

Procedures for adding optional components.

Chapter 2: TM-500 Overview

Front View

Identification of components on the machine's front.

Right Side View

Identification of components on the machine's right side.

Left Side View

Identification of components on the machine's left side.

Back View

Identification of components on the machine's rear.

Ionizing Fan

Description of the air ionization unit.

Enclosure Interior

Details of the internal electrical and pneumatic layouts.

Controls, Connections & Labeling

Overview of buttons, ports, and identification labels.

The Taping Module

Explanation of the tape handling and sealing mechanism.

Pick & Place Assembly

Description of the part handling mechanism.

Dual Tray Feeder Input;Output Module

Details of the tray handling component.

Chapter 3: Human Machine Interface

Introduction

Overview of the HMI and its functions.

The Main Screen

Description of the primary HMI interface.

Control Buttons

Explanation of HMI navigation and action buttons.

Menus

Details on accessing different HMI menus and options.

The Setup Screens

Guide to configuring machine parameters and settings.

Chapter 4: Machine Setup

Quick Start: Setup

Outline of essential steps for initial machine configuration.

Power Up the System

Procedures for safely starting the machine.

Activate the HMI

Steps to launch and log into the machine interface.

Home Motors

Procedure for initializing the machine's axes.

Input, Output & Test Options

Configuration of module settings for a new job.

Tray Setup

How to configure the tray input/output module.

Taper Setup

Configuration of the tape feeding and sealing mechanism.

Heat Sealer Setup

Adjusting temperature and pressure for heat sealing.

PSA Sealer Setup

Adjusting pressure for pressure-sensitive adhesive seals.

Leader;Trailer

Settings for empty tape segments at reel start/end.

Setup Vision Test (Optional)

Instructions for configuring vision systems.

Nozzle Setup

Procedures for installing and adjusting pick nozzles.

Setup the Pick Head

Teaching pick, place, and rotation positions for the head.

Configure End of Job Options

Settings for job statistics and barcode printing.

Chapter 5: Operation

Quick Start: Running a Job

Basic steps to run a pre-programmed job.

Preparing to Run a Pre-programmed Job

Steps for setting up existing jobs and routine tasks.

Setup Pick Head

Detailed procedure for configuring the pick head.

Run the Job

Instructions for executing a job and managing parts.

Creating a New Job

Process for defining and saving new job configurations.

Chapter 6: Troubleshooting

Emergency Stop

Procedures for activating and clearing emergency stops.

System Alarm Messages

Explains common operational alerts and their resolutions.

Part Not Picked System Alarm

Troubleshooting steps for pick failures.

Carrier Tape Low System Alarm

Addresses issues with low carrier tape supply.

Carrier Motion System Alarm

Troubleshooting steps for carrier tape movement errors.

Tape Jam Sensor System Alarm

Resolving tape jams detected by the sensor.

Empty Pocket System Alarm

Handling detected empty tape pockets.

Heat Seal Temperature Out of Range System Alarm

Troubleshooting temperature issues with the heat sealer.

Low Cover Tape System Alarm

Handling warnings for low cover tape supply.

Adjusting Nozzle Vacuum Sensors

Calibrating vacuum sensors for proper part pickup.

Nozzle Positioning Tips

Advice for resolving part placement issues.

Adjusting Seal Quality

Procedures to improve heat and PSA seal strength.

Sensor Adjustments

Guide for adjusting various machine sensors.

Testing Seal Strength

Methods for verifying seal integrity.

Chapter 7: Maintenance

Safe Maintenance Steps

Essential safety precautions before performing maintenance.

General Maintenance Tasks

Routine cleaning and checks for the machine.

Pick Head Maintenance

Procedures for servicing the pick head and nozzle.

Heat Sealer Maintenance

Cleaning and maintenance for the heat sealing unit.

PSA Sealer Maintenance

Cleaning procedures for the PSA sealing unit.

Cover Tape Guide Maintenance

Cleaning the tape groove for proper alignment.

Loading Track Maintenance

Clearing dust and debris from the loading track.

Remove;Replace Heat Shoes

Steps for replacing worn heat sealing components.

Lubricate Linear Bearing Block

Recommended lubrication schedule for moving parts.

Check Actuator Belt Tension

Procedure for verifying and adjusting belt tension.

Ethernet Networks

Description of the machine's network configuration.

Appendix A: Sensors

Keyence FS-V20 Series Sensor Amplifiers

Configuration and use of specific sensor amplifiers.

Keyence FS-N40 Series Sensor Amplifiers

Configuration and use of other sensor amplifiers.

Watlow EZ-Zone PM Express Temperature Controller

Details on the temperature control system.

SMC ZSE30 Vacuum Sensor

Information on the vacuum sensor used for part detection.

Exploded Views - Document List

TM-500 Suggested Spare Parts List

Air Regulator

List of recommended spare parts for the air system.

Switches

List of recommended spare switches.

Take-up

List of recommended spare parts for the take-up mechanism.

Taper

List of recommended spare parts for the taping module.

Pick & Place

List of recommended spare parts for the pick and place head.

Service and Parts Contacts

EXPRESS WARRANTY, EXCLUSION AND DISCLAIMER OF UNSTATED WARRANTIES AND LIMITATION OF LIABILITY

V-TEK TM-500 Specifications

General IconGeneral
BrandV-TEK
ModelTM-500
CategoryTest Equipment
LanguageEnglish

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