Xerox ColorQube 9301

February 2013
2-610
ColorQube® 9303 Family
OF 10
Status Indicator RAPs
Electric Motors Checkout
Refer to GP 10 How to Check a Motor and perform the following:
• Disconnect each motor in turn to locate the motor that is causing the fault. When the
faulty motor has been located, install a new motor.
• If the fault still exists, locate the PWB that drives the motor and install a new PWB.
Solenoids and Clutches Checkout
Refer to GP 12 How to Check a Solenoid or Clutch and perform the following:
• Check that the components are installed correctly.
• Check that there is no mechanical binding, slipping or interference.
• Enter the relevant output codes and check that the energizing of the components is reli-
able. Check if the fault is caused when the components de-energize.
• If it is suspected that a clutch or solenoid is faulty, install a new component as necessary.
• If the fault still exists, locate the PWB that drives the component and install a new PWB.
Switches and Sensors Checkout
Refer to GP 11 How to Check a Sensor and GP 13 How to Check a Switch and perform the fol-
lowing:
• Check that the components are clean and installed correctly. Ensure that the wiring to the
components is connected correctly.
• Enter the relevant input codes and check that the sensing of the components is reliable.
Check if the fault is caused when the components are actuated.
• If it is suspected that a switch or sensor is faulty, install a new component as necessary.
• If the fault still exists, locate the PWB that controls the component and install a new PWB.
Electrostatic Discharge Checkout
Refer to GP 7 System Grounding Verification and perform the following:
• If the fault only occurs when feeding from a specific paper tray, go to Paper Trays 1 to 5
Checkout.
• Check that all EPROMs and the NVM module PWB are seated correctly and that the con-
nectors are not damaged.
Paper Trays 1 to 5 Checkout
• Check that the paper tray size detection sensors match the size of paper in the trays.
Check that the control panel indicators display the correct size of paper.
• Perform the Electrostatic Discharge Checkout.
• Refer to the appropriate RAPs to check the operations of sensors, feed components and
associated harnessing.
– 71-101-00 to 71-161-00 Tray 1 Misfeed RAP
– 72-101-00 to 72-161-00 Tray 2 Misfeed RAP
– 73-101-00 to 73-161-00 Tray 3 Misfeed RAP
– 75-101-00, 75-160-00 to 75-161-00 Tray 5 Misfeed RAP
– 74-101-00, 74-160-00 to 74-161-00 Bypass Tray Misfeed RAP
Output Device Checkout
To run the machine without the output device connected, use a finisher bypass harness, PL
26.10 Item 7. If the problem is cleared, then go to the appropriate output device.
• LCSS. Check the following:
– Ground connection on the power cord, PL 12.75.
– Static eliminator on bin 0 entry, PL 12.60 Item 7.
– Static eliminator on the tamper assembly, PL 12.45 Item 5.
– Static eliminator on the bin 1 entry, PL 12.65 Item 7.
– Check that all of the connectors on the LCSS PWB are pushed fully home. Ensure
that all of the ground wires are connect to the frame.
– Check all the harnesses for damage and short circuit to ground.
• HVF. Check the following:
– Ground connection to the power supply unit, PL 12.140 Item 4.
– Static eliminator on BM entry. PL 12.150 Item 26.
– Exit brush on HVF upper exit guide, PL 12.125 Item 8.
– Static eliminator on BM exit, PL 12.185 Item 16.
– Exit brush on the Tri folder right hand frame, PL 12.215 Item 13.
– Ground wire on the BM compiler motor, PL 12.175 Item 1.
– Ground wire on the BM back stop motor, PL 12.160 Item 4.
– Ground wires to HVF buffer motor and transport motor 2, PL 12.120 Item 1.
– Ground wires to HVF transport motor 1 and bypass feed motor, PL 12.120 Item 2.
– Ground wire between the BM flapper bracket, PL 12.150 Item 24 and the crease
blade assembly, PL 12.170 Item 13.
– Ground wire between the crease blade assembly, PL 12.170 Item 13 and the BM
tamper bracket, PL 12.155 Item 12.
– Ground wire between the base of the HVF and the BM.
– Check that all of the connectors on the HVF PWB, and BM PWB are pushed fully
home. Ensure that all of the ground wires are connected to the frame.
– Where the Tri Folder PWB and the Inserter PWB options are installed check that the
PWB connectors are pushed fully home. Ensure that all of the ground wires are con
-
nected to the frame
– Ground wire on the Inserter PWB, PL 12.310 Item 9.
– Inserter docking PJ and connector.
– Check all the harnesses for damage and short circuit to ground.