Zebra ZXP Series 3 Service Manual

80 Zebra ZXP Series 3 Card Printer Service Manual P1061317-002
3: Theory of Operation
Card Printing Basics
Dye Sublimation Printing
In Dye Sublimation Printing, each Printhead heating element is applied voltage at one of a
number of pulse widths. A wider pulse results in the element getting hotter, which converts
more of the dye (at that pixel location) to a gas and diffuses it into the surface of the card (a
wider pulse gives more intense color at that pixel). This is repeated for each of the dye panels
(i.e., Yellow, Magenta, and Cyan), to result in full-color images.
Thermal Transfer Printing
In Thermal Transfer, voltage is either applied or not applied to each Printhead printing
element. If voltage is applied, the dye at that location is transferred to the surface of the card.
Each pixel is either printed (i.e., the dye transferred to the card) or not; there are no
intermediate levels.
Thermal Transfer printing with a resin ribbon is used for printing bar codes, since contrast
between the light and dark areas is the highest and the edges are the sharpest.
Printhead
Platen Roller
Ribbon
Carrier
Layer
Ribbon
Dye
Layer
Card
Gaseous Dye
is Absorbed by
Card
Printhead
Platen Roller
Ribbon
Carrier
Layer
Ribbon
dye Layer
Card
dye Transferred
to Surface of
Card

Zebra ZXP Series 3 Specifications

General

Color	No
Card size	54 x 86 mm
Card types	Magnetic stripe (ISO 7811), PVC, PVC Composite, Smart card
Card feeder	Yes
Print technology	Dye-sublimation
Maximum resolution	300 DPI
Print speed (color)	180 card/h
Print speed (monochrome)	750 card/h
Printing media thickness	762 µm
Duplex print speed (color)	140 card/h
Display	LCD
Certification	FCC, CE, UL, CUL
Product color	Grey, White
Internal memory	32 MB
Built-in barcodes	EAN13, EAN8, Interleaved 2/5, PDF417, UPC-A
Total input capacity	100 sheets
Display number of characters	16
Compatible operating systems	Windows
Storage temperature (T-T)	-5 - 70 °C
Operating temperature (T-T)	15 - 30 °C
Storage relative humidity (H-H)	20 - 70 %
Operating relative humidity (H-H)	20 - 65 %
AC input voltage	100 - 240 V
AC input frequency	50 - 60 Hz
Interface	USB
Optional connectivity	Ethernet, USB 2.0

Weight and Dimensions

Weight	5530 g
Dimensions (WxDxH)	201 x 368 x 309 mm