G.1Part. N. 8000 H1344 (10-2009)
ENGINE OVERHAULING
Section
G
Cleaning of components .......................................... G.2
Assemblies .............................................................. G.2
Cylinder head .......................................................... G.2
Recutting the valve seats ........................................ G.3
Valve guides ............................................................ G.5
Replacement of valve guides .................................. G.5
Valve ........................................................................ G.6
Valve spring ............................................................. G.6
Installation of valves ................................................ G.7
Inspection of rocker arm .......................................... G.8
Starter decompressor .............................................. G.8
Camshaft ................................................................. G.9
Camshaft chain and gearing .................................... G.10
Camchain tensioner ................................................. G.10
Cylinder ................................................................... G.11
Piston ....................................................................... G.11
Cylinder-piston tting ................................................ G.12
Gudgeon pin ............................................................ G.13
Piston rings .............................................................. G.14
Piston rings/cylinder clearance ................................ G.14
Piston ring/Piston rings groove clearance ............... G.15
Gudgeon pin/connecting rod small end clearance .. G.15
Connecting rod big end radial clearance ................. G.15
Connecting rod big end side clearance ................... G.16
Crankshaft ............................................................... G.16
Connecting rod small end bush replacement .......... G.17
Clutch unit ................................................................ G.18
Clutch housing-friction disc clearance ..................... G.18
Clutch spring............................................................. G.18
Oil pump ................................................................... G.20
Gear selector fork and gearing ................................ G.20
Selector drum .......................................................... G.21
Carburettor overhauling (TC-TXC) .......................... G.21
"Keihin" carburettor adjustment (TC-TXC) .............. G.22
Carburettor checking ............................................... G.23
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