Kohler KDI 1903 TCR Workshop Manual

231
EN
Intermediate gear gudgeon fastening screw
M8x1.25
25
Camshaft gear control fastening capscrew
M10x1
100
Gear fastening nut on high-pressure fuel injection pump
M14x1.5
65
ENGINE CYLINDER HEAD ASSEMBLY
Component
Thread
(mm)
Torque (Nm)
Sealer
Air bleeding cap
M6x1
8
Lifting brace fastening capscrew
M8x1.25
25
Electronic injector manifold
M12x1
30
Cylinder head fastening capscrew
M12x1.25
6 Torque
cycles
1st Cycle
40
2st Cycle
70
3st Cycle
100
4st Cycle
90°
5st Cycle
90°
6st Cycle
90°
Rocker arm gudgeon fastening capscrew
M8x1,25
25
Rocker arm cover fastening capscrew
M6x1
10
INJECTION SYSTEM
Component
Thread
(mm)
Torque (Nm)
Sealer
Fuel filter fastening capscrew
M8x1.25
25
Fuel cartridge fastening
...
17
Common rail fastening capscrew
M8x1.25
25
Electronic injector brace fastening capscrew
M8x1.25
20
Distributor fastening capscrew
M8x1.25
10
Waste line fastening drilled capscrew on common rail
M10x1
15
Electronic Injector side injection tube nuts
M12x1.5
25
Injection pump side injection tubes nuts
M12x1.5
25
Common Rail side injection tubes nuts
M14x1.5
30
Injection pump fastening capscrew
M8x1.25
25
Loctite
2701*
INTAKE MANIFOLD
Component
Thread
(mm)
Torque (Nm)
Sealer
Internal semi-manifold fastening capscrew (on cylinder
head)
M8x1.25
25
External semi-manifold fastening capscrew
TG8
22
Intake flange fastening capscrew
TG8
22
EXHAUST MANIFOLD
Component
Thread
(mm)
Torque (Nm)
Sealer

Kohler KDI 1903 TCR Specifications

General

Brand	Kohler
Model	KDI 1903 TCR
Category	Engine
Language	English