Kohler KDI 1903 TCR Workshop Manual

EN
232
Exhaust manifold fastening stud
M8x1.25
25
Exhaust manifold fastening nut
M8x1.25
25
Exhaust/manifold/muffler flange fastening nut
M8x1.25
25
LUBRICATION CIRCUIT
Component
Thread
(mm)
Torque (Nm)
Sealer
Oil fumes support fastening capscrew (on crankcase)
M6x1
12
Oil filter fastening union
M20x1.5
15
Loctite
2701*
Oil cooler fastening capscrew
M6x1
10
Cartridge-holder cover
...
25
Oil pump carter fastening capscrew
TG6
10
Carter distribution fastening capscrew
M8x1.25
25
Side oil load flange fastening capscrew (onto carter
distribution)
TG6
10
Pressure relief valve cap
M16x1.5
50
CRANKSHAFT AND TARGET WHEEL PULLEY ASSEMBLY (2
ND
PTO)
Component
Thread
(mm)
Torque (Nm)
Sealer
Phonic wheel fastening capscrew (on crankshaft pulley)
M6x1
10
Crankshaft pulley fastening capscrew
M16x1.5
360
Molyslip
COOLANT CIRCUIT
Component
Thread
(mm)
Torque (Nm)
Sealer
Coolant tube clamp fastening capscrew (Oil Cooler return)
TG6
10
Thermostatic valve cover fastening capscrew
M6x1
10
Coolant pump fastening capscrew
M8x1.25
25
TURBO COMPRESSOR
Component
Thread
(mm)
Torque (Nm)
Sealer
Oil return tube fastening capscrew
M6x1
10
Oil supply tube fastening capscrew
M10x1
15
Turbine fastening stud (on manifold)
M8x1.25
25
Exhaust flange fastening stud (on turbine)
M8x1.25
25
Turbine fastening nut
M8x1.25
25
Exhaust flange fastening nut (on turbine)
M8x1.25
25
ELECTRICAL COMPONENTS
Component
Thread
(mm)
Torque (Nm)
Sealer
MAP sensor fastening capscrew
TG6
10
Coolant temperature sensor
M12x1.5
20 max.
Oil pressure switch
M12x1.5
35
Phase sensor fastening capscrew
TG6
10

Kohler KDI 1903 TCR Specifications

General

Brand	Kohler
Model	KDI 1903 TCR
Category	Engine
Language	English