Kohler KDI 1903 TCR

EN
264
11.11.1.2 Assembly
Important

Always replace the gaskets P, Q, R and W at each
assembly.

Lubricate the gaskets P, Q and R with oil before
assembling them.
1.
Insert the gasket P on the seat of the fitting K .
2.
Insert flange head J on the fitting K and the gasket Q in
the seat of head J .
3.
Insert the Oil Cooler G on the fitting K and the gasket R
in the seat of Oil Cooler G .
4.
Onto crankcase S apply Oil Cooler G and flange J by
means of union K (tightening torque at 25 Nm + Loctite
2701 on thread) as positioned in Fig. 11.64.
5.
Clamp union H on flange J inserting gasket U
(tightening torque at 40 Nm ).
Fig 11.63
Fig 11.64
Important

Always replace the gaskets V after each assembly.
1.
Clamp unions L on support M inserting gasket V
(tightening torque at 40 Nm ).
2.
Lubricate gasket W and clamp cartridge N on support M
(tightening torque at 20 Nm ).
Fig 11.65
8. Connect tube
B
to the central fitting of support
M
and of head
J
.
9. Connect tube
C
to the side fitting of support
M
and of head
J
.
10. Clamp the nuts
A
on the head
J
(tightening torque at
30 Nm
).
11. Clamp the nuts
A
on support
M
(tightening torque at
35 Nm
).
Important

Check the tightening of the fittings K, H (Fig. 11.64) and
L (Fig. 11.65) (tightening torque at 40 Nm ).
Fig 11.66